A last assembly includes a plurality of retractable pins and a plurality of vacuum holes, both acting to hold footwear segments to the last assembly to facilitate manufacturing of, or modification to, an article of footwear. A method of making or modifying an article of footwear includes placing footwear segments on the last assembly by associating an extension portion of at least one footwear segment with the retractable pins, modifying the footwear segments and then removing the extension portion.

A last assembly includes a plurality of retractable pins and a plurality of vacuum holes, both acting to hold footwear segments to the last assembly to facilitate manufacturing of, or modification to, an article of footwear. A method of making or modifying an article of footwear includes placing footwear segments on the last assembly by associating an extension portion of at least one footwear segment with the retractable pins, modifying the footwear segments and then removing the extension portion.

A shoe upper mounting machine with a string lasting means is designed for mounting a shoe upper using a string lasting means for the footwear mounting sector with high-productivity, using the string lasting method of sewing the edges with a lasting string. The invention includes the use of this technology in footwear models which are normally excluded because they have sturdy, not flexible shoe uppers which are difficult to conform using string lasting. It is sufficient to provide a shoe upper with new dimensions suitable for this mounting technology. The machine is capable of lasting any string and adjusting any shoe upper to the form, provided these materials conform with acceptable quality standards for footwear components. The invention is characterized by a module (3) for fitting shoe uppers onto the form (F), a string lasting module (4), and optionally a module (5) for coupling and uncoupling the couplable footwear form.

A last assembly includes a plurality of retractable pins and a plurality of vacuum holes, both acting to hold footwear segments to the last assembly to facilitate manufacturing of, or modification to, an article of footwear. A method of making or modifying an article of footwear includes placing footwear segments on the last assembly by associating an extension portion of at least one footwear segment with the retractable pins, modifying the footwear segments and then removing the extension portion.

A last assembly includes a plurality of retractable pins and a plurality of vacuum holes, both acting to hold footwear segments to the last assembly to facilitate manufacturing of, or modification to, an article of footwear. A method of making or modifying an article of footwear includes placing footwear segments on the last assembly by associating an extension portion of at least one footwear segment with the retractable pins, modifying the footwear segments and then removing the extension portion.

A method of forming three-dimensional composite comprising steps of: (a) manufacturing at least one shaping member; (b) fitting each of the at least one shaping member on each of at least one mold; (c) adhering at least one connection sheet on said each shaping member so as to form each of at least one semi-finished product; (d) fixing said each semi-finished product in a cavity; and (e) heating said each semi-finished product and vacuuming the cavity. Said shaping member has at least one orifice and covers said each mold, and each connection sheet has a substrate and an adhesive layer, a melting point of the adhesive layer is less than the substrate. Said each semi-finished product in the cavity is heated until the adhesive layer melts, and the cavity is vacuumed so that the adhesive layer penetrates into said each shaping member, thus producing a three-dimensional finished product.

Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated manner. For example, shoe parts may be retrieved and temporarily assembled according to preset relative positions to form part stacks. The part stacks may be retrieved with the relative positioning of the shoe parts being maintained and placed at a stitching machine for more permanent attachment via stitching of the parts to form a shoe assembly. Movement during stitching of a conveyance mechanism that transfers the part stack from the stacking surface to the stitching machine and movement of a needle associated with the stitching machine may be controlled by a shared control mechanism such that the movements are synchronized with respect to one another. Vision systems may be leveraged to achieve movement and position information between and at machines and locations.

An article of footwear incorporates a seamless bootie or textile upper formed from a knitted component removed from a knitted textile element of unitary warp knit construction. The knitted component may include a first knitted component portion in the form of a seamless bootie and a second knitted component portion associated with the first knitted component portion. In some embodiments the second knitted component portion may be tucked-in or folded into a pocket of first knitted component portion, such as a knitted dynamic fit component portion or a knitted tongue component portion. In some embodiments the second kitted component portion may be wrapped around at least part of the first knitted component portion.

An article of footwear incorporates a seamless bootie or textile upper formed from a knitted component removed from a knitted textile element of unitary warp knit construction. The knitted component may include a first knitted component portion in the form of a seamless bootie and a second knitted component portion associated with the first knitted component portion. In some embodiments the second knitted component portion may be tucked-in or folded into a pocket of first knitted component portion, such as a knitted dynamic fit component portion or a knitted tongue component portion. In some embodiments the second kitted component portion may be wrapped around at least part of the first knitted component portion.

A flexible manufacturing system can be used to fuse different layers of material together for forming an article of footwear. The system includes a base portion, an intermediate member and an upper member. The intermediate member includes a flexible membrane. The intermediate member can be sealed with the base portion and a vacuum can be provided to pull the flexible membrane over layers of material placed on the base portion. The upper member can be sealed against the intermediate member so that external pressure can be applied to the flexible membrane. The intermediate member and the upper member can be moved independently.