Methods and systems are disclosed for three-dimensional printing directly onto an article of apparel. Disclosed is a method and system for direct three-dimensional printing onto an article of apparel, including positioning at least a portion of the article on a tray in a three-dimensional printing system, the portion being positioned substantially flat on the tray, printing a three-dimensional material directly onto the article using a three-dimensional pattern, curing the printed material, and removing the article from the three-dimensional printing system.

An article of footwear flat pattern upper (126, 300, 302) portion (216) is provided. The upper portion (302) has a midline reference line (415, 416) extending between the toe end apex (316) and a midpoint on the heel end (314). The upper portion (302) also is comprised of an origin (344) aperture that is located within 10 millimeters of the midline reference line (415, 416) between the toe end (306) and the heel end (314) of the upper portion (302). The upper portion (302) is also formed with an overlay (500) that is coupled with the upper portion (302) between the toe end (306) and the heel end (314) and between the medial side (315) and the lateral side (317). The overlay (500) has an alignment aperture (345) that is aligned with the origin (344) aperture.

An article of footwear flat pattern upper (126, 300, 302) portion (216) is provided. The upper portion (302) has a midline reference line (415, 416) extending between the toe end apex (316) and a midpoint on the heel end (314). The upper portion (302) also is comprised of an origin (344) aperture that is located within 10 millimeters of the midline reference line (415, 416) between the toe end (306) and the heel end (314) of the upper portion (302). The upper portion (302) is also formed with an overlay (500) that is coupled with the upper portion (302) between the toe end (306) and the heel end (314) and between the medial side (315) and the lateral side (317). The overlay (500) has an alignment aperture (345) that is aligned with the origin (344) aperture.

The present invention teaches a method of making a custom article of footwear. Further, the article of footwear can include a knitted upper and means for cushioning. In addition, the components of the article of footwear can be selected from a wide range of options, and can be easily removed and replaced, as desired.

The present invention provides systems, methods, and apparatus for a vacuum tool having a switchable plate, such that a common vacuum tool may be adapted with different plates. A switchable plate may form the entirety of the vacuum tool's material contacting surface or a switchable plate may form a portion of the material contacting surface. The vacuum tool is effective for picking and placing one or more manufacturing parts utilizing a vacuum force.

The present invention provides systems, methods, and apparatus for a vacuum tool having a switchable plate, such that a common vacuum tool may be adapted with different plates. A switchable plate may form the entirety of the vacuum tool's material contacting surface or a switchable plate may form a portion of the material contacting surface. The vacuum tool is effective for picking and placing one or more manufacturing parts utilizing a vacuum force.

The present application for Patent of Invention describes a strand guide module which enables the use of locks to be fully eliminated for adjusting the waist, considerably improving the quality and comfort of the footwear, besides economizing raw materials and improving productivity. The purpose of the object of the invention is to allow for longitudinal, latitudinal and angular adjustment of the pulling vector of the strands, particularly the longitudinal positional adjustment along the last (F), including modularity characteristics.

The present application for Patent of Invention describes a strand guide module which enables the use of locks to be fully eliminated for adjusting the waist, considerably improving the quality and comfort of the footwear, besides economizing raw materials and improving productivity. The purpose of the object of the invention is to allow for longitudinal, latitudinal and angular adjustment of the pulling vector of the strands, particularly the longitudinal positional adjustment along the last (F), including modularity characteristics.

A steaming system includes a housing with a lid, a steaming compartment, and a heating chamber. The system also includes provisions for generating steam and exposing articles to the steam. Articles of apparel, including articles of footwear, may be placed in steaming system to help customize the articles of apparel for a user's fit and comfort. The steaming system can be configured to be portable and carried by a person.

A sewing machine able to gather one or more materials through a variable speed transfer disc or transfer cup. The gathering operation can assist in joining materials of different lengths without causing a warp or other unintended variation in the sewn article. The gathering operation may be used in connection with sewing of an article of footwear upper with an insole portion to form a foot-receiving cavity. During a sewing operation, a tension on the thread may be adjusted and confirmed with a display output. Similarly, an indication of pressure applied to decrease a rotational speed of the transfer disc or the transfer cup may be presented on a display output to achieve repeatability across operators and articles.