The invention relates to a process for the preparation of a sugar and/or fermentation product from lignocellulosic material.

Furfural is produced from biomass material containing pentosan, in high yields, in a production process comprising treating the biomass with a solution containing at least one α-hydroxysulfonic acid thereby hydrolyzing the biomass to produce a product stream containing at least one C.sub.5-carbohydrate compound in monomeric and/or oligomeric form, and dehydrating the C5-carbohydrate compound in the presence of an acid, in a biphasic reaction medium comprising an aqueous phase and a water-immiscible organic phase, at a temperature in the range of from about 100° C. to about 250° C. to produce a dehydration product stream containing furfural. An aqueous stream is separated from the dehydration product that can be optionally recycled to the hydrolysis step.

The present invention describes a process for a controlled conversion of a biomass feedstock, wherein the process comprises the steps of: loading the biomass feedstock to at least one reactor; liquefaction of the biomass feedstock into a monomer and/or oligomer sugar mixture in said reactor by treatment in hot compressed liquid water (HCW) at sub- and/or super-critical condition; and removal of the monomer and/or oligomer sugar mixture, being the product molecules, to avoid continued detrimental decomposition.

The present invention describes a process for a controlled conversion of a biomass feedstock, wherein the process comprises the steps of: loading the biomass feedstock to at least one reactor; liquefaction of the biomass feedstock into a monomer and/or oligomer sugar mixture in said reactor by treatment in hot compressed liquid water (HCW) at sub- and/or super-critical condition; and removal of the monomer and/or oligomer sugar mixture, being the product molecules, to avoid continued detrimental decomposition.

The invention relates to a method for the simultaneous production of a fermented, solid product and ethanol comprising the following steps: 1) providing a mixture of milled or flaked or otherwise disintegrated biomass, comprising oligosaccharides and/or polysaccharides and live yeast in a dry matter ratio of from 2:1 to 100:1, and water; 2) fermenting the mixture resulting from step (1) under conditions where the water content in the initial mixture does not exceed 65% by weight, for 1-36 hours at a temperature of about 25-60° C. under anaerobic conditions; 3) incubating the fermented mixture resulting from step (2) for 0.5-240 minutes at a temperature of about 70-150° C.; and 4) separating wet fermented, solid product from the fermented mixture resulting from step (3); further comprising either a) that the fermentation in step (2) is performed in one or more interconnected paddle worm or continuous worm conveyers with inlet means for the fermentation mixture and additives and outlet means for the ferment as well as control means for rotation speed, temperature and pH, or b) that one or more processing aids are added in any of steps (1), (2) and (3) and further comprising a step of 5) separating crude ethanol from the fermented mixture in step (2) by vacuum and/or in step (3) by vacuum or by injection of steam and condensing the surplus stripping steam. The invention further relates to the products of this method as well as uses thereof.

A process to produce an aqueous solution of carbohydrates that contains C6-sugar-containing oligomers, C6 sugar monomers, C5-sugar-containing oligomers, C5 sugar monomers, or any combination thereof is presented. The process includes the steps of reacting biomass or a biomass-derived reactant with a solvent system including a lactone and water, and an acid catalyst. The reaction yields a product mixture containing water-soluble C6-sugar-containing oligomers, C6-sugar monomers, C5-sugar-containing oligomers, C5-sugar monomers, or any combination thereof. A solute is added to the product mixture to cause partitioning of the product mixture into an aqueous layer containing the carbohydrates and a substantially immiscible organic layer containing the lactone.

A method produces a protein using a filamentous fungus, in which decrease in dissolved oxygen saturation during culture of the filamentous fungus can be suppressed even when the culture is scaled up. The method of producing a protein includes culturing a fungus belonging to the genus Trichoderma whose BXL1 gene was disrupted, using a biomass containing cellulose and xylan as an inducer. The use of the BXL1 gene-disrupted fungus belonging to the genus Trichoderma enables suppression of the decrease in dissolved oxygen saturation even when xylose and cellulose are used as inducers.

The invention relates to processes of producing sugars and/or fermentation products from pretreated cellulosic material comprising the steps of: preconditioning pretreated cellulosic material; hydrolyzing using a cellulolytic enzyme preparation; and fermenting sugars with a microorganism; wherein a solid-liquid separation step, resulting in a solid fraction and a liquid fraction, is carried out: after preconditioning, but before hydrolysis; or after hydrolysis, but before fermentation; wherein phenol oxidizing enzyme and hemicellulase are present or added during preconditioning; after preconditioning, but before hydrolysis; or during hydrolysis.

This specification describes a process of producing a monomeric sugar stream ligno-cellulosic biomass without enzymes or acid catalysts. This is accomplished by removing the water soluble C5 sugars from the ligno-cellulosic biomass feedstream, lowering the pH of the C5 solution with little or no addition of an acid, thermally treating the remaining ligno-cellulosic biomass, combining the thermally treated ligno-cellulosic biomass with the low pH C5 solution and then exposing the mixture to an elevated temperature greater than 80° C. for a time sufficient to hydrolyze at least some of the components of the ligno-cellulosic biomass. Preferably, the thermally treated ligno-cellulosic biomass is subjected to a fiber shives reduction step to reduce the amount of long fiber shives.

This specification describes a process of producing a monomeric sugar stream ligno-cellulosic biomass without enzymes or acid catalysts. This is accomplished by removing the water soluble C5 sugars from the ligno-cellulosic biomass feedstream, lowering the pH of the C5 solution with little or no addition of an acid, thermally treating the remaining ligno-cellulosic biomass, combining the thermally treated ligno-cellulosic biomass with the low pH C5 solution and then exposing the mixture to an elevated temperature greater than 80° C. for a time sufficient to hydrolyze at least some of the components of the ligno-cellulosic biomass. Preferably, the thermally treated ligno-cellulosic biomass is subjected to a fiber shives reduction step to reduce the amount of long fiber shives.