A method and system for recovering low carbon ferrochrome from feed materials including chromite ore and aluminum granules in a chamber of an arc furnace using an aluminothermic smelting process carried out in the presence of an inert gas, e.g., Argon. The aluminothermic smelting process produces a bath of molten low carbon ferrochrome metal with molten slag floating thereon in the chamber. The molten low carbon ferrochrome metal and molten slag are extracted individually and processed to provide a solidified low carbon ferrochrome metal product and a solidified slag particles product, respectively. A method for the recirculation, recovery and reuse of the inert gas, and a system for accomplishing the recirculation, recovery and reuse of the inert gas.

Embodiments of an ultra-fine-grained, medium carbon steel are disclosed herein. In some embodiments, the ultra-fine grained steel can have high corrosion fatigue resistance, as well as high toughness and yield strength. The ultra-fine grained steels can be advantageous for use as sucker rods in oil wells having corrosive environments.

A method for method for solution hardening of a cold deformed workpiece of a passive alloy containing at least 10% chromium, which method includes dissolving at least nitrogen in the workpiece at a temperature T1, which is higher than the solubility temperature for carbide and/or nitride and lower than the melting point of the passive alloy, wherein dissolution of nitrogen at temperature T1 is performed to obtain a diffusion depth in the range of 50 m to 5 mm, and cooling the workpiece after the dissolution step at temperature T1 to a temperature which is lower than the temperature at which carbides and/or nitrides form in the passive alloy, wherein the cooling step takes place in an inert gas not containing nitrogen. Further, a member, such as a lock washer for securing bolts or nuts prepared using the method.

An object of the present invention is to provide a motor rotor support suitable for an axial gap motor and a method for manufacturing the same. The motor rotor support for supporting a magnetic body disposed on a rotor of the motor is configured by laminating single materials each formed from a hot-worked material or a cold-worked material preferably composed of an 18Mn-18Cr nonmagnetic steel.

A tool having a relatively ductile working end for engaging workpieces and a relatively hard non-working portion for driving the tool is disclosed, and a process for making same. The tool is formed with the material in a first state, such as by cold-working, and then only the non-working portion is heat treated to a second state. The working end is thus maintained in the ductile state while the non-working portion is hardened, thus imparting different materials performance characteristics to working end and non-working portion.

A core-shell structured alloy powder for additive manufacturing, an additively manufactured precipitation dispersion strengthened alloy component, and a method for additively manufacturing the component are provided. The alloy powder comprises a plurality of particles, where one or more of the plurality of particles comprise an alloy powder core and an oxygen or nitrogen rich shell disposed on at least a portion of the alloy powder core. The alloy powder core comprises an alloy constituent matrix with one or more reactive elements, where the reactive elements are configured to react with oxygen, nitrogen, or both. The alloy constituent matrix comprises stainless steel, an iron based alloy, a nickel based alloy, a nickel-iron based alloy, a cobalt based alloy, a copper based alloy, an aluminum based alloy, a titanium based alloy, or combinations thereof. The alloy constituent matrix comprises reactive elements present in a range from about 0.01 weight percent to 10 weight percent of a total weight of the alloy powder.

Provided is a method for manufacturing a magnetostrictive torque sensor shaft mounting a sensor portion of a magnetostrictive torque sensor. The method includes conducting heat treatment on a shaft material including chrome steel or chrome-molybdenum steel by carburizing, quenching and tempering, and conducting shot peening on the shaft material after the heat treatment at least on a position where the sensor portion is to be mounted. The shot peening is conducted by firing shot with a particle size of not less than 0.6 mm and a Rockwell hardness of not less than 60 at a jet pressure of not less than 0.4 MPa for a jet exposure time of not less than 2 minutes.

In some embodiments, a process treats a turbine component. The turbine component includes an article and a wear component brazed to the article. The process includes applying a braze tape on at least a portion of the wear component and thermal processing the turbine component while the braze tape is on the at least a portion of the wear component to treat the turbine component. In some embodiments, an assembly includes a turbine component. The turbine component includes an article and a pre-sintered preform brazed to a surface of the article. The assembly also includes a braze tape on at least a portion of the pre-sintered preform. In some embodiments, a treated turbine component includes a treated article and a pre-sintered preform brazed to a surface of the treated article. The treated turbine component has been thermally processed with the pre-sintered preform being substantially free of re-flow.

A method of forming a rotor includes isolating a bridge area of an electrical steel lamination. The bridge area is disposed between a first portion of the electrical steel lamination and a second portion of the electrical steel lamination that is adjacent to the first portion. Each of the first portion, the second portion, and the bridge area has an initial hardness, and the electrical steel lamination has an initial magnetic permeability. After isolating, the method includes hardening only the bridge area so that the bridge area has a treated hardness that is greater than the initial hardness. Concurrent to hardening, the method includes decreasing the initial magnetic permeability at only the bridge area.

The present invention provides a heat treatment jig. A metal wire as a heat treatment target is to be wound around the jig. The jig comprises a cylindrical tubular body whose outer wall surface has a helical groove formed along a circumferential direction to wind the metal wire. A depth of the groove is larger than a length at which the metal wire will isolate from the groove when the metal wire wound along the groove at room temperature is thermally expanded by being heated to a predetermined heat treatment temperature.