Patent classifications
C21D10/00
METHOD OF TREATMENT, TURBINE COMPONENT, AND TURBINE SYSTEM
A method of treatment includes laser-hardening a portion of a component and texturing a treated surface of the portion with a hydrophobic surface texture. In some embodiments, the method includes polishing the treated surface after laser-hardening the portion and prior to texturing the treated surface. A component includes a component body having a portion that is laser-hardened. The treated surface is hydrophobic with a hydrophobic surface texture. In some embodiments, the component is a turbine component. In some embodiments, the portion is a leading edge. A turbine system includes a turbine shaft and a turbine component attached to the turbine shaft. The turbine component includes a component body having a leading edge. The leading edge is laser-hardened and the treated surface of the leading edge is hydrophobic with a hydrophobic surface texture.
Combined treatment method for improving corrosion resistance of metal component in chlorine-containing solution
Disclosed is a combined treatment method for improving corrosion resistance of metal component in chlorine-containing solution. First, the metal component is placed in the chlorine-containing solution. Large-area overlapping laser shock peening without an absorbing layer is used, when laser pulses are irradiated on the target metal component, the metal matrix surface absorbs the laser energy, vaporizes and expands to form a high-temperature and high-pressure plasma, a chlorine-containing passivation film is formed, to improve the surface corrosion resistance of the metal component. After that, the surface layer of the metal component is subjected to surface polishing, followed by large-area overlapping laser shock peening with an absorbing layer at room temperature, to further improve the corrosion resistance of the metal component. The combined treatment method of the present invention can be applied to improve the corrosion resistance of metal components in highly corrosive chlorine-containing environments of seawater and the like.
High Conductivity Magnesium Alloy
A castable, moldable, or extrudable magnesium-based alloy that includes one or more insoluble additives. The insoluble additives can be used to enhance the mechanical properties of the structure, such as ductility and/or tensile strength. The final structure can be enhanced by heat treatment, as well as deformation processing such as extrusion, forging, or rolling, to further improve the strength of the final structure as compared to the non-enhanced structure. The magnesium-based composite has improved thermal and mechanical properties by the modification of grain boundary properties through the addition of insoluble nanoparticles to the magnesium alloys. The magnesium-based composite can have a thermal conductivity that is greater than 180 W/m−K, and/or ductility exceeding 15-20% elongation to failure.
High Conductivity Magnesium Alloy
A castable, moldable, or extrudable magnesium-based alloy that includes one or more insoluble additives. The insoluble additives can be used to enhance the mechanical properties of the structure, such as ductility and/or tensile strength. The final structure can be enhanced by heat treatment, as well as deformation processing such as extrusion, forging, or rolling, to further improve the strength of the final structure as compared to the non-enhanced structure. The magnesium-based composite has improved thermal and mechanical properties by the modification of grain boundary properties through the addition of insoluble nanoparticles to the magnesium alloys. The magnesium-based composite can have a thermal conductivity that is greater than 180 W/m−K, and/or ductility exceeding 15-20% elongation to failure.
Sequencing of multi-pass laser shock peening applications
A method for laser shock peening (LSP) a workpiece is disclosed. The method may include identifying a geometry of the workpiece, determining a number of applications of LSP upon a first side and a second side of the workpiece, and sequencing the applications among the first side and the second side to minimize distortion.
MICRO-FORGING BY A GENERATIVE MANUFACTURING PROCESS
The present invention relates to a device as well as a method for the additive manufacture of components by deposition of material layers by layer-by-layer joining of powder particles to one another and/or to an already produced pre-product or substrate, via selective interaction of the powder particles with a high-energy beam, wherein, for smoothing a surface of the component being produced running crosswise to the deposited material layers in between the deposition of two layers of the component, the complete edge region of the last layer that is applied and that runs along a surface of the component being produced is compacted in a direction of action that has a directional component parallel to the build-up direction of the layers, and/or at least one edge region (19) of a surface of the component (3′) is also compacted.
Laser Shock Peening Method for Improving the Corrosion Resistance of Sintered Nd-Fe-B Magnet
Disclosed is a surface modification technique for permanent magnetic materials. First, a sintered Nd—Fe—B magnet is immersed in a chlorine-containing solution to corrode its surface after the sintered Nd—Fe—B magnet is ground, polished and cleaned, so that atomic vacancies or gaps are produced at the grain boundaries in the surface layer of the corroded sintered Nd—Fe—B magnet; then, compound nanopowders coated on the surface of the sintered Nd—Fe—B magnet are implanted into the grain boundaries by laser shock peening to obtain a gradient nanostructure layer along the depth direction; at the same time, the surface nanocrystallization of the sintered Nd—Fe—B magnet and a residual compressive stress layer are induced by laser shock peening which remarkably improves the corrosion resistance of the sintered Nd—Fe—B magnet.
ELECTRON BEAM ADDITIVE MANUFACTURING SYSTEM AND CONTROL COMPONENTS
A layer manufacturing apparatus comprising: (a) a main chamber; (b) one or more energy emission devices; (c) one or more work piece supports; (d) a plurality of material delivery devices; wherein the plurality of material delivery devices are connected to one or more spools that are located external of the main chamber.
Laser shock peening apparatus for surface of workpiece, and laser shock peening method
A laser shock peening apparatus for the surface of a workpiece, said apparatus comprising a resonant cavity. When said apparatus is used to conduct laser shock peening, because of the presence of the resonant cavity, shock waves that would typically escape outward may instead be utilized, and composite shock waves may be formed as a result of the wave reflection and convergence effects of the resonant cavity. Said waves can then be used on the surface of a workpiece twice or multiple times, thereby greatly increasing energy utilization rates. In addition, a fluid-based confinement layer is limited to the inside of the resonant cavity and has a fixed shape, thereby effectively solving the problems of the poor stability of a fluid-based confinement layer and the difficulty with controlling the thickness of such a confinement layer.
Energy compensated equipower density oblique laser shock method
The present invention relates to the technical field of material surface peening, and more particularly to an energy compensated equipower density oblique laser shock method. The method includes: acquiring a radius of curvature of a peening region of a part to be processed, and judging a range of a laser incident angle; determining laser parameters, such as laser pulse width, a spot diameter, and required laser energy under a vertical incidence condition; calculating the required laser energy at the minimum incident angle, and judging whether the energy falls within the technical indexes of a laser; and performing laser shock peening on the part by pulse laser beams with different energies. According to the present invention, the laser power or energy is compensated according to changes in the incident angle and the radius of curvature of the part to be processed.