C22B1/00

PROCESS, APPARATUS, AND SYSTEM FOR RECOVERING MATERIALS FROM BATTERIES
20220152626 · 2022-05-19 ·

A process for recovering materials from a black mass material obtained from lithium-ion batteries can include: i) conveying a black mass material as a black mass solid stream; ii) leaching the black mass solid stream to form a pregnant leach solution and residual solids; iii) separating the pregnant leach solution from the residual solids; iv) isolating a copper product from the pregnant leach solution; v) isolating an aluminum (Al) and/or iron (Fe) product from the pregnant leach solution; vi) isolating a manganese (Mn) product from the from the pregnant leach solution; vii) isolating a cobalt (Co) product from the from the pregnant leach solution; viii) isolating a nickel (Ni) product from the from the pregnant leach solution; ix) isolating a salt by-product from the pregnant leach solution; and x) isolating a lithium product the pregnant leach solution.

Method and stationary or movable device for neutralizing and recycling asbestos waste
11331526 · 2022-05-17 ·

An asbestos waste neutralization device, that includes an acid tank and a vat containing a diluted acid solution, in which waste containing asbestos is dipped, the diluted acid solution neutralizing the waste containing asbestos during a neutralization reaction. The device further includes a filtration unit to separate, at the end of the neutralization reaction, solid inert waste from a liquid phase of the acid solution, and a regeneration unit for the liquid phase of the acid solution, which adjusts the hydrogen potential of the liquid phase of the acid solution by adding concentrated acid contained in the acid tank. In addition, the device includes an attenuation sensor for regenerated liquid phase of the acid solution from the regeneration unit, and a selective precipitation unit for the regenerated liquid phase of the acid solution, depending on the degree of attenuation the attenuation sensor senses.

METAL RECOVERY SYSTEM AND METHOD
20220145419 · 2022-05-12 ·

A method and apparatus to reclaim metals from scrap material such as automobile shredder residue (ASR) that, after separating out light density components, separates out friable material such as rock and glass by crushing and screening operations to generate a high metal content product.

METHOD FOR RECOVERING VALUABLE METAL

Provided is a method which allows for strict control of an oxygen partial pressure required for the heating and melting of a raw material, and thereby more efficient recovery of a valuable metal. The method for recovering a valuable metal (Cu, Ni, and Co) includes the steps of: preparing a charge comprising at least phosphorus (P) and a valuable metal as a raw material; heating and melting the raw material to form a molten body and then converting the molten body into a molten product comprising an alloy and a slag; and separating the slag from the molten product to recover the alloy comprising the valuable metal, wherein the heating and melting of the raw material comprises directly measuring an oxygen partial pressure in the molten body using an oxygen analyzer, and regulating the oxygen partial pressure based on the obtained measurement result.

PROCESS AND SYSTEM FOR EXTRACTION OF RARE EARTH ELEMENTS USING AN ACID SOAK
20220127696 · 2022-04-28 ·

The present application provides a process and system for extraction of rare earth elements using a long-term acid soak. In particular the present application provides a process for extracting rare earth elements from an ore by: (a) soaking the ore with a strong acid at a temperature of less than about 100° C. for at least 1 day; and (b) leaching the acid-soaked ore with an aqueous leaching solution to obtain a leachate comprising the rare earth elements. Optionally, a small amount of water is added to the acid during the acid soaking step and/or an additive comprising one or more metal ions is added to the acid during the acid soaking step.

PROCESS AND SYSTEM FOR EXTRACTION OF RARE EARTH ELEMENTS USING AN ACID SOAK
20220127696 · 2022-04-28 ·

The present application provides a process and system for extraction of rare earth elements using a long-term acid soak. In particular the present application provides a process for extracting rare earth elements from an ore by: (a) soaking the ore with a strong acid at a temperature of less than about 100° C. for at least 1 day; and (b) leaching the acid-soaked ore with an aqueous leaching solution to obtain a leachate comprising the rare earth elements. Optionally, a small amount of water is added to the acid during the acid soaking step and/or an additive comprising one or more metal ions is added to the acid during the acid soaking step.

Method for gold recovery and extraction from electronic waste or gold containing minerals, ores and sands

A method for recovery of gold from gold-containing materials, such as electronic waste material, minerals and sands is described. The method includes crushing the gold containing material to obtain a particulate material. The particulate material is then preheated in an oxygen-containing gas environment in a preheating zone. The method also includes mixing the oxidized particulate material with a chlorine-containing material and treating the mixture in a reaction zone. The treatment is carried out by heating the mixture to provide thermal decomposition of the chlorine-containing material and produce a chlorine-containing gas mixture, and by applying an electromagnetic field to the chlorine-containing gas mixture to provide ionization of chlorine. A volatile gold-containing chloride product, produced in the reaction zone as a result of a chemical reaction between gold and chlorine ions, is then cooled to convert the volatile gold-containing chloride product into solid phase gold-containing materials.

Comminution process of iron ore or iron ore products at natural moisture

This invention relates to a process of comminution of iron ore or iron ore products (pellet feed, sinter feed, etc.) at natural moisture without the need to add water or to include a drying step in the process, that is technically and economically feasible. The comminution process of this invention uses at least one piece of equipment selected from the group consisting of roller press (HPGR), vertical roller mill (VRM), roller crusher (RC) and high acceleration screen of at least 10G.

Comminution process of iron ore or iron ore products at natural moisture

This invention relates to a process of comminution of iron ore or iron ore products (pellet feed, sinter feed, etc.) at natural moisture without the need to add water or to include a drying step in the process, that is technically and economically feasible. The comminution process of this invention uses at least one piece of equipment selected from the group consisting of roller press (HPGR), vertical roller mill (VRM), roller crusher (RC) and high acceleration screen of at least 10G.

MICROWAVE-MECHANICAL FLUIDIZATION MINING SYSTEM AND MINING METHOD FOR METAL MINES

The invention relates to a microwave-mechanical fluidization mining system and a mining method for metal mines. The microwave-mechanical fluidization mining system comprises a microwave pre-splitting mechanical mining system, a microwave separation system, a high-power microwave focused melting system and a goaf, wherein ore-waste rock mixtures mined by the microwave pre-splitting mechanical mining system are transported to the microwave separation system through a conveyor I and an elevator on the microwave pre-splitting mechanical mining system, separated ores are transported to the high-power microwave focused melting system, and separated waste rocks are transported through a conveyor V to the goaf for filling. Microwave pre-splitting mechanical mining is adopted instead of a traditional blasting mining method to increase an excavation speed and avoid the influence of blasting on the stability of surrounding rocks.