Orthotic sole devices, systems, methods, and computer readable media are for use with footwear. Three-dimensional scans are used to shape the devices to match the user's feet with the footwear. Each of the devices includes a sunken heel portion, a stopper portion, an arch portion, metatarsal pads, a bunion-cut out shape, and a built-in toe crest portion, all to help redistribute the user's weight away from their forefoot. The devices are infused with eucalyptus oils and silver ions. The devices are automatically manufactured via computer numerical control (CNC) software on a computer readable medium. Milling machines and 3D printers can be used in association with the systems, methods, and computer readable media.

A sole structure for an article of footwear is provided. The sole structure includes a first midsole portion, a second midsole portion, and a sheet. The first midsole portion includes a first sidewall. The second midsole portion includes a second sidewall. The sheet is disposed between the first midsole portion and the second midsole portion and extends from the first sidewall and the second sidewall. The sheet extends at least partially over the second sidewall.

A sole structure for an article of footwear is provided. The sole structure includes a first midsole portion, a second midsole portion, and a sheet. The first midsole portion includes a first sidewall. The second midsole portion includes a second sidewall. The sheet is disposed between the first midsole portion and the second midsole portion and extends from the first sidewall and the second sidewall. The sheet extends at least partially over the second sidewall.

Methods for manufacturing cushioning elements for sports apparel are described. A method is provided for manufacturing a cushioning element for sports apparel from randomly arranged particles of an expanded material. The method includes positioning a functional element within a mold and loading the mold with the particles of the expanded material, wherein the loading occurs through at least two openings within the mold and/or wherein the loading occurs between different movable parts of the mold.

Methods for manufacturing cushioning elements for sports apparel are described. A method is provided for manufacturing a cushioning element for sports apparel from randomly arranged particles of an expanded material. The method includes positioning a functional element within a mold and loading the mold with the particles of the expanded material, wherein the loading occurs through at least two openings within the mold and/or wherein the loading occurs between different movable parts of the mold.

A sole structure for an article of footwear having a first support element, the first support element including a first set of recesses; a second support element, the second support element including a second set of recesses, and wherein the second support element includes an opening extending therethrough; a coupling portion, the coupling portion including a third set of recesses, and wherein the coupling portion is disposed within the opening of the second support element; a cushioning element disposed between the first support element and the second support element, the cushioning element including a plurality of tubes, wherein the first set of recesses, the second set of recesses, and the third set of recesses form a continuous receiving area, and wherein the cushioning element is disposed within the continuous receiving area.

An article of footwear comprising an upper and a sole structure coupled to the upper. The sole structure includes a cushioning element, comprising a plurality of tubes, wherein adjacent tubes are connected to one another by a respective web area, disposed between a first support element and a second support element, wherein one or more of the respective web areas is exposed to the external environment.

An article of footwear having a heel region with a posterior end of the article of footwear, a mid-foot region, and a forefoot region with an anterior end of the article of footwear; a lateral side, and a medial side opposite the lateral side; an upper; a sole structure, the sole structure coupled to the upper, and wherein the sole structure has; a cushioning element disposed in the heel region, the cushioning element having a first tube and a second tube, wherein each of the first tube and the second tube extend from the lateral side of the article of footwear to the medial side of the article of footwear, wherein the first tube includes a contained fluid volume at a first pressure, and the second tube includes a contained fluid volume at a second pressure, wherein the first pressure and the second pressure are equal to one another.

An article of footwear having a heel region including a posterior end, a mid-foot region, and a forefoot region including an anterior end. The article of footwear having a lateral side, and a medial side opposite the lateral side; an upper; and a sole structure coupled to the upper. The sole structure has a first cushioning element, having a plurality of first tubes and a plurality of first web areas. Adjacent first tubes are connected to one another by a respective first web area of the plurality of first web areas. The sole structure also having a second cushioning element, having a plurality of second tubes and a plurality of second web areas. Adjacent second tubes are connected to one another by a respective web area of the second plurality of web areas.

An article of footwear having a heel region including a posterior end, a mid-foot region, and a forefoot region including an anterior end. The article of footwear having an upper extending from the heel region to the forefoot region and a sole structure coupled to the upper. The sole structure further has a first cushioning element having a first tube, a second tube, a third tube, and a fourth tube, and an outsole layer extending from the posterior end to the anterior end. The outsole layer is configured to directly receive a portion of the first cushioning element, and the outsole layer forms a ground-contacting surface of the article of footwear.