C22B9/00

Rotor and rotor shaft for molten metal

A molten metal rotor receives and retains an end of a molten metal rotor shaft. The rotor shaft has one or more projections at the end received in the rotor. The rotor has an inner cavity, a top surface with an opening leading to the inner cavity, and at least one abutment. The opening includes one or more portions for allowing each projection to pass through the opening and into the inner cavity. The rotor and/or shaft are then rotated so at least one of the outwardly-extending projections is under the top surface of the rotor and is against an abutment. A molten metal pump, rotary degasser scrap melter or other device used in molten metal may utilize a rotor/shaft combination as disclosed herein.

METHOD FOR SUSTAINABLY RECYCLING ALUMINIUM ALLOY SCRAP

The invention relates to a method for re-melting coated aluminum alloy scrap comprising a step of supplying shredded coated aluminum alloy scrap, consisting of individual entities; a decoating step, a step of preparing a heel, a step of loading and melting the decoated scrap on the heel. The invention is characterized in that the scrap has a specific geometry wherein at least 50% of the individual entities of the shredded coated scrap has a fold ratio (R) of less than or equal to 0.6, wherein the fold ratio (R) of an individual entity is defined by: fold ratio=R=(unfolded areafolded area)/(unfolded area), wherein the folded area is the maximum area of the orthogonal projection of the individual entity onto a plane and the unfolded area is the total area of the same individual entity after it has been unfolded.

METHOD FOR MELTING A CHARGE OF ALUMINIUM USING AN INDUCTION FURNACE

The invention relates to a method for melting an aluminum load, comprising: supplying an aluminum load (11, 12, 13) of which at least 15% by weight is in the form of a sow of essentially cylindrical shape (11) of height h and maximum diameter d; loading said load into a cylindrical induction furnace (10) of height H and maximum internal diameter D in which the height direction of said sow is substantially parallel to the height direction of the furnace; melting said load by induction to obtain a liquid metal bath (2); optionally adjusting content of said liquid metal in which d is in the range from 0.7 D to 0.97 D and preferably in the range from 0.84 D to 0.92 D.

ROTOR AND ROTOR SHAFT FOR MOLTEN METAL
20180195513 · 2018-07-12 ·

A molten metal rotor receives and retains an end of a molten metal rotor shaft. The rotor shaft has one or more projections at the end received in the rotor. The rotor has an inner cavity, a top surface with an opening leading to the inner cavity, and at least one abutment. The opening includes one or more portions for allowing each projection to pass through the opening and into the inner cavity. The rotor and/or shaft are then rotated so at least one of the outwardly-extending projections is under the top surface of the rotor and is against an abutment. A molten metal pump, rotary degasser scrap melter or other device used in molten metal may utilize a rotor/shaft combination as disclosed herein.

ROTOR AND ROTOR SHAFT FOR MOLTEN METAL
20180195513 · 2018-07-12 ·

A molten metal rotor receives and retains an end of a molten metal rotor shaft. The rotor shaft has one or more projections at the end received in the rotor. The rotor has an inner cavity, a top surface with an opening leading to the inner cavity, and at least one abutment. The opening includes one or more portions for allowing each projection to pass through the opening and into the inner cavity. The rotor and/or shaft are then rotated so at least one of the outwardly-extending projections is under the top surface of the rotor and is against an abutment. A molten metal pump, rotary degasser scrap melter or other device used in molten metal may utilize a rotor/shaft combination as disclosed herein.

CONDUCTIVE METAL MELTING FURNACE, CONDUCTIVE METAL MELTING FURNACE SYSTEM EQUIPPED WITH SAME, AND CONDUCTIVE METAL MELTING METHOD
20180164037 · 2018-06-14 ·

To provide a technique that reliably and quickly melts conductive metal, there is provided a conductive metal melting method including: rotating a magnetic field device formed of a permanent magnet, which includes a permanent magnet, about a vertical axis near a driving flow channel of a flow channel that includes an inlet through which conductive molten metal flows into the flow channel from the outside and an outlet through which the molten metal is discharged to the outside and includes a vortex chamber provided between the driving flow channel provided on an upstream side and an outflow channel provided on a downstream side, and moving lines of magnetic force of the permanent magnet while the lines of magnetic force of the permanent magnet pass through the molten metal present in the driving flow channel; allowing the molten metal to flow into the vortex chamber by an electromagnetic force generated with the movement to generate the vortex of the molten metal in the vortex chamber into which the raw material is to be put; and discharging the molten metal to the outside from the outlet. The conductive metal melting method further includes driving the molten metal present in the outflow channel toward the outlet by an electromagnetic force generated with the movement of the lines of magnetic force as necessary.

PROCESS FOR THE PRODUCTION OF A PGM-ENRICHED ALLOY
20180142330 · 2018-05-24 ·

A process for the production of a PGM-enriched alloy comprising 0 to 60 wt.-% of iron and 20 to 99 wt.-% of one or more PGMs selected from the group consisting of platinum, palladium and rhodium, the process comprising the steps of (1) providing a PGM collector alloy comprising 30 to 95 wt.-% of iron, less than 1 wt.-% of sulfur and 2 to 15 wt.-% of one or more PGMs selected from the group consisting of platinum, palladium and rhodium, (2) providing a copper- and sulfur-free material capable of forming a slag-like composition when molten, wherein the molten slag-like composition comprises 40 to 90 wt.-% of magnesium oxide and/or calcium oxide and 10 to 60 wt.-% of silicon dioxide, (3) melting the PGM collector alloy and the material capable of forming a slag-like composition when molten in a weight ratio of 1:0.2 to 1 within a converter until a multi- or two-phase system of a lower high-density molten mass comprising the molten PGM collector alloy and one or more upper low-density molten masses comprising the molten slag-like composition has formed, (4) contacting an oxidizing gas comprising 0 to 80 vol.-% of inert gas and 20 to 100 vol.-% of oxygen with the lower high-density molten mass obtained in step (3) until it has been converted into a lower high-density molten mass of the PGM-enriched alloy, (5) separating an upper low-density molten slag formed in the course of step (4) from the lower high-density molten mass of the PGM-enriched alloy making use of the difference in density, (6) letting the molten masses separated from one another cool down and solidify, and (7) collecting the solidified PGM-enriched alloy.

Method of apparatus for condensing metal vapours using a nozzle and a molten collector

Methods and apparatus for condensing vapour phase compounds or elements, typically metals such as magnesium, obtained by reduction processes.

SUSTAINABLE REMELTING LINE FOR ALUMINIUM ALLOY SCRAP

The invention relates to a scrap remelting line comprising at least one storage silo configured to store scrap, at least two induction furnaces for remelting the scrap and obtaining the remelted liquid metal, a means for supplying the scrap to the at least two induction furnaces, at least one furnace receiving the liquid metal (6), and a means for transporting the remelted liquid metal (5, 15) to the receiving furnace. The invention also relates to the method for obtaining liquid metal from scrap remelted in induction furnaces.

Alloy melting and holding furnace
09936541 · 2018-04-03 · ·

An induction furnace comprising a upper furnace vessel; an induction coil positioned below the upper furnace vessel; and a melt-containing vessel positioned inside the induction coil and communicably connected to the upper furnace vessel, wherein the positioning of the melt-containing vessel inside the induction coil defines a gap between an outside surface of the melt-containing vessel and an inside surface of the induction coil. A system for direct-chill casting comprising at least one an induction furnace; at least one in-line filter operable to remove impurities in molten metal; at least one gas source coupled to a feed port associated with the gas; and at least one device for solidifying metal by casting. A method of cooling an induction furnace comprising introducing a gas into a gap between an induction coil and a melt-containing vessel positioned inside the induction coil; and circulating the gas through the gap.