A method including providing a quantity of metal, the quantity of metal being contaminated by a contaminant including a quantity of carbon; configuring a vacuum induction furnace to operate according to a set of operating parameters, the set of operating parameters being selected based on characteristics of the contaminant, the set of operating parameters including at least one of a pressure, an atmosphere composition, a pour temperature, or a hold time; charging the vacuum induction furnace with the quantity of metal; and operating the vacuum induction furnace to melt the quantity of metal in accordance with the set of operating parameters, whereby at least some of the contaminant is removed from the quantity of metal so as to provide an output metal having a concentration of carbon that is less than or equal to a concentration of carbon in the metal as cast.

Apparatus and a method of handling a molten metal processing by-product are provided in which the by-product is placed in a container unit and put in the apparatus, the apparatus including an element having a first position outside of the container and a second position in which at least a part of the element is in the container so as to compress the by-product and exclude oxygen from it. The element also serves to transfer heat from the contents of the container unit to the element and so provide cooling. The element can then be returned to the first position, the container unit be removed and placed at a cooling location for final cooling.

A metal scrap submergence device comprising an open top chamber including walls of a heat resistant material, an inlet positioned in the chamber, an outlet positioned in the base of the chamber, and a ramp adjacent the side wall of the chamber. The device further including a removable vane, an inwardly or outwardly sloped ramp surface, and/or diverter.

A continuous aluminum melting furnace with a porous spray pipe heat exchanger, comprising a furnace body, combustion nozzles, a smoke pipeline and a heat exchanger. The heat exchanger comprises a smoke channel and heat exchange cylinders, wherein each of the heat exchange cylinders comprises a head end, a tail end, and a porous spray pipe in at least one of the cylinders. The porous spray pipe comprises a closed end and a pipe body, with several air spray holes provided on a peripheral wall of the pipe body so that cold air entering the at least one heat exchange cylinder is sprayed to an inner wall of the cylinder so as to exchange heat with high-temperature smoke which flows through an outer wall of the cylinder, thus keeping the temperature of the cylinder lower than the rated tolerant temperature of the material from which the cylinder is made.

The present invention provides a method for treating at least one lithium ion battery enclosed in a housing containing aluminum, comprising heating the lithium ion battery using a combustion furnace in which a combustion object is incinerated by flames, while preventing the flames from being directly applied to the housing of the lithium ion battery.

This invention is directed to regeneration of solutions comprising metal ions, and production of valuable hydroxide compounds. Specifically, the invention is related to regeneration of spent electrolyte solutions comprising metal ions (e.g. Al ions), such as electrolyte solutions used in metal/air batteries. The invention is further related to production of layered double hydroxides, and, optionally aluminum tri-hydroxide from aluminate.

The disclosure relates to a method for producing feedstock in piece form from metal, in particular aluminium and/or aluminium alloys, for a metal-casting installation, in particular aluminium-casting installation, in which scrap parts of metal, in particular of aluminium and/or aluminium alloys, are sorted on the basis of their alloying constituents and/or alloy contents and subsequently, on the basis of an alloy to be produced in the feedstock, the scrap parts are mixed into a composition having a homogeneous distribution of the alloy and fed to a press, in which the scrap parts of the composition are subjected to a pressure that compresses the scrap parts while generating a temperature, wherein, as a result of the application of pressure, the scrap parts are heated up to the transition temperature between solid and liquid of at least some of the scrap parts and/or the alloys and/or alloying constituents thereof before the feedstock is discharged in a specific geometrical form.

A method of melting an aluminum charge having no more that 4% salt by mass, including during a melting phase, introducing fuel and oxidant via a burner operating at a first firing rate, the fuel and oxidant reacting to form a combustion zone above the aluminum charge, terminating the melting phase and commencing a transition phase when the aluminum charge is nearly completely molten, during the transition phase, reducing the firing rate of the burner to a second firing rate lower than the first firing rate, introducing a non-oxidizing gas at a first velocity to form a non-oxidizing zone between the combustion zone and the aluminum charge, and allowing the aluminum charge to become completely molten, and terminating the transition phase and commencing a tapping phase after the aluminum charge has become completely molten, and during the tapping phase, pouring the molten aluminum charge out of the furnace.

A method and apparatus for processing a material are provided, the material being the upper layer from a metal melting process, the material containing one or more salts, the material containing one or more metals, the salts and/or metals being recycled as a result of the method/apparatus. The method includes feeding the material to a leaching step; obtaining a leachate from the leaching step; feeding the leachate to a drying step or spray drying step; obtaining a solid from the drying step or spray drying step. Off gases from the leaching step are used to provide heat to the drying step. The drying step provides a product well suited to being turned into pellets for reuse.

The present disclosure belongs to the technical field of battery recycling, and discloses a method for recovering an aluminum residue with a controlled particle size, and use thereof. The method includes the following steps: crushing and sieving a positive electrode sheet of a waste power battery, then, crushing at 198 C. to 196 C. with addition of liquid nitrogen to obtain a granular material; roasting, cooling, and grinding the granular material, adding water, shaking, settling into layers, and separating the layers to obtain a positive electrode active powder layer, a transition layer, and an aluminum residue particle layer; and shaking the aluminum residue particle layer and the transition layer for a second time, settling into layers, and collecting aluminum residue particles and a positive electrode active powder.