A method and apparatus for processing a material are provided, the material being the upper layer from a metal melting process, the material containing one or more salts, the material containing one or more metals, the salts and/or metals being recycled as a result of the method/apparatus. The method includes feeding the material to a leaching step; obtaining a leachate from the leaching step; feeding the leachate to a drying step or spray drying step; obtaining a solid from the drying step or spray drying step. Off gases from the leaching step are used to provide heat to the drying step. The drying step provides a product well suited to being turned into pellets for reuse.

Apparatus and a method for filtering molten metal, in particular aluminium, including a container (1) with a removable lid (20) provided on top of the container to keep the container sealed (air tight) during operation, the container (1) being provided with an inlet chamber (2) having an inlet opening (5) receiving metal from a metal supply launder (10) and outlet chamber (3) with outlet opening (6) connected to a launder segment (10). The container further being provided with partition wall (8) between the inlet chamber (2) and outlet chamber (3) and with ceramic foam filter (17) mounted in the outlet chamber. The inlet chamber (2) and outlet chamber (3) are provided side by side within the container (1) and being split by the partition wall (8) extending from the bottom of the container and upwardly to a preset level of the container interior height. The container (1) is connected in parallel with the metal supply launder (10) via stubs (5, 6) that communicates with the inlet (5) and outlet (6) openings respectively, the launder (10) being provided with a dam (14) or valve device downstream the outlet (6) of the container (1) and another dam or valve device (13) between the said launder stubs (5 and 6). Inside the container (1) there is further arranged a second outlet chamber (4) with a filter (17) that when in use, communicates with the first outlet chamber (3) via a space above a partition wall (8) extending from the bottom of the container and upwardly to a preset level of the container interior height, where the second outlet chamber (4) has one outlet (7) provided by a stub (7) connected to a launder segment (10) being in connection with metal supply launder (10). The second outlet chamber (4) is used for increasing the filter capacity when producing metal with a high cleanliness.

The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.

The present invention relates to a method for treating lithium ion battery scrap containing Li, Ni, Co, Mn, Al, Cu and Fe, the method comprising carrying out a calcination step, a crushing step and a sieving step in this order, and after the steps, the method comprising: a leaching step of leaching the lithium ion battery scrap by adding it to an acidic solution to leave at least a part of Cu as a solid; a Fe/Al removal step comprising allowing a leached solution obtained in the leaching step to pass through a Fe removal process for separating and removing Fe by addition of an oxidizing agent and an Al removal process for separating and removing a part of Al by neutralization in any order; an Al/Mn extraction step of extracting and removing a residue of Al and Mn from a separated solution obtained in the Fe/Al removal step by solvent extraction; a Co recovery step of extracting and back-extracting Co from a first extracted solution obtained in the Al/Mn extraction step by solvent extraction and recovering the Co by electrolytic winning; a Ni recovery step of extracting and back-extracting, by solvent extraction, a part of Ni from a second extracted solution obtained by the solvent extraction in the Co recovery step and recovering the Ni by electrolytic winning; a Li concentration step of extracting and back-extracting, by solvent extraction, a residue of Ni and Li from a third extracted solution obtained by the solvent extraction in the Ni recovery step and repeating the operations of the extracting and the back-extracting to concentrate Li; and a Li recovery step of carbonating Li in a Li concentrated solution obtained in the Li concentration step to recover the Li as lithium carbonate.

The present invention relates to a method for treating lithium ion battery scrap containing Li, Ni, Co, Mn, Al, Cu and Fe, the method comprising carrying out a calcination step, a crushing step and a sieving step in this order, and after the steps, the method comprising: a leaching step of leaching the lithium ion battery scrap by adding it to an acidic solution to leave at least a part of Cu as a solid; a Fe/Al removal step comprising allowing a leached solution obtained in the leaching step to pass through a Fe removal process for separating and removing Fe by addition of an oxidizing agent and an Al removal process for separating and removing a part of Al by neutralization in any order; an Al/Mn extraction step of extracting and removing a residue of Al and Mn from a separated solution obtained in the Fe/Al removal step by solvent extraction; a Co recovery step of extracting and back-extracting Co from a first extracted solution obtained in the Al/Mn extraction step by solvent extraction and recovering the Co by electrolytic winning; a Ni recovery step of extracting and back-extracting, by solvent extraction, a part of Ni from a second extracted solution obtained by the solvent extraction in the Co recovery step and recovering the Ni by electrolytic winning; a Li concentration step of extracting and back-extracting, by solvent extraction, a residue of Ni and Li from a third extracted solution obtained by the solvent extraction in the Ni recovery step and repeating the operations of the extracting and the back-extracting to concentrate Li; and a Li recovery step of carbonating Li in a Li concentrated solution obtained in the Li concentration step to recover the Li as lithium carbonate.

A rod made of recycled aluminum that can be used to deoxidize steel during the refining process is the subject of this application. The method of producing such recycled aluminum rod is also explained.

A multi-chamber melting furnace for melting scrap of non-ferrous metals, in particular aluminum scrap, including a first shaft furnace with a shaft for charge material, in which impurities of the charge material can be removed, and at least one furnace chamber which is connected to the shaft of the first shaft furnace and has a first heat supply device, wherein at least one second shaft furnace with a shaft for charge material, in which shaft impurities of the charge material can be removed, the furnace chamber being connected to the shaft of the second shaft furnace and being arranged between the shafts in such a manner that the furnace chamber forms a main melting chamber in which the molten bath is located during operation.

The treating method for a positive electrode for a non-aqueous electrolyte secondary battery is a treating method for a positive electrode for a non-aqueous electrolyte secondary battery which comprises a positive electrode having a foil containing Al and an active material which is a metal composite oxide, the method comprising: conducting a heating treatment for heating the positive electrode (heating step); melting the positive electrode using heat of reaction of the foil and the active material to obtain a molten material (melting step); and separating the molten material into a metal material containing a metal constituting the metal composite oxide and a slag (separating step). By subjecting the positive electrode to heating treatment, a reduction reaction of the positive electrode can be promoted at a low cost.

A method for regenerating different types of copper-containing aluminum alloys using aluminum alloy scrap from aeronautical industry includes detecting a chemical composition of said aluminum alloy scrap and optionally adding a suitable amount of a metal or alloy additive according to a composition requirement of a target aluminum-copper alloy, thereby obtaining a mixture of aluminum alloy scrap and metal or alloy additive; vacuum smelting the mixture of aluminum alloy scrap and metal or alloy additive in a vacuum furnace, wherein impurities are removed and an aluminum alloy solution is formed; filtering the aluminum alloy solution using a filter to obtain a melt comprising a target aluminum alloy composition; and casting the target aluminum alloy composition from said melt.

A method for recycling an aluminum alloy scrap includes performing selective oxidation roasting and washing treatment on the aluminum alloy scrap to obtain an uncoated aluminum alloy scrap; melting the uncoated aluminum alloy scrap in a refining furnace to obtain aluminum alloy melt liquid, online-detecting components of the aluminum alloy melt liquid and adding a metallic copper, a copper alloy, a magnesium alloy or a zinc alloy to the aluminum alloy melt liquid according to the requirements of target alloy components, performing pressure-controlled and oxygen-controlled melting through regulating pressure intensity and oxygen partial pressure in the refining furnace and coupling an external-field stirring mode to obtain refining aluminum alloy melt liquid; filtering the refining aluminum alloy melt liquid, to obtain an aluminum alloy melt with the target alloy components; and casting the aluminum alloy melt.