C22B21/00

ENERGY EFFICIENT SALT-FREE RECOVERY OF METAL FROM DROSS
20230357888 · 2023-11-09 ·

A process and an apparatus are disclosed for improved recovery of metal from hot and cold dross, wherein a dross-treating furnace is provided with a filling material with capacity to store heat. This filling material is preheated to a desired temperature by injection of an oxidizing gas to burn non-recoverable metal remaining in the filling material after tapping of the recoverable metal contained in the dross and discharging of the treatment residue. When dross is treated in such furnace, the heat emanating by conduction from the filling material is sufficient to melt and separate the recoverable metal contained in the dross, without addition of an external heat source, such as fuel or gas burners, plasma torches or electric arcs and without use of any salt fluxes. Furthermore, the recovered metal being in the molten state can be fed to the molten metal holding furnace without cooling the melt.

METHOD FOR RECOVERING ACTIVE METAL OF LITHIUM SECONDARY BATTERY
20230369670 · 2023-11-16 ·

In a method for recovering active metals of a lithium secondary battery according to an embodiment, a cathode active material mixture is collected from the cathode of the lithium secondary battery, the cathode active material mixture is reduced by a reducing reaction to prepare a preliminary precursor mixture, an aqueous lithium precursor solution is formed from the preliminary precursor mixture, and an aluminum-containing material is removed from the aqueous lithium precursor solution with an aluminum removing resin.

Method For Manufacturing Aluminum Alloy Extruded Material
20230357889 · 2023-11-09 ·

The method for manufacturing an aluminum alloy extruded material using an aluminum alloy containing 20 to 95% by mass of a recycled aluminum material made by collecting and remelting extruded materials of aluminum alloys that are used or scrap materials generated in a manufacturing process, containing by mass: 6.0 to 8.0% of Zn, 1.0 to 2.0% of Mg, 0.10 to 0.50% of Cu, 0.10 to 0.25% of Zr, and 0.005 to 0.05% of Ti, with 0.30% or less of Si and 0.40% or less of Fe as impurities, and a balance being Al, includes cooling an extruded material at a cooling rate of 50 to 750° C./min from an extruded material temperature of 325 to 550° C. directly after extrusion, and thereafter performing two-stage artificial aging treatment at 90 to 130° C. for 1 to 8 hours and at 130 to 180° C. for 1 to 20 hours.

METHODS FOR IMPURITY REMOVAL AND TREATMENT IN RECYCLING PROCESS OF SCRAP POSITIVE ELECTRODE MATERIALS OF LITHIUM BATTERIES

The present disclosure discloses a method for impurity removal and treatment in the recycling process of scrap positive electrode materials of lithium batteries. The method includes controlling a flow rate of a leachate of scrap positive electrode materials of lithium batteries and a first alkaline solution at a first temperature higher than the room temperature and a constant first pH value to remove, by precipitation, iron ions, aluminum ions and at least part of copper ions to obtain a first filtrate; controlling the flow rate of the first filtrate, a complexing agent and a second alkaline solution at a second temperature higher than the room temperature and within a constant first pH range to obtain a target substance precipitate by separating a second filtrate containing lithium ions from the first filtrate; dissolving the target substance precipitate to obtain a first solution; and controlling the flow rate of the first solution and a fluorine-containing precipitant at a third temperature high than the room temperature and a constant concentration of fluorinion to remove, by precipitation, calcium ions, magnesium ions and at least part of lead ions to obtain a target solution. By the method of the present disclosure, a precipitate with a large particle size, high crystallinity and low water content can be obtained, which facilitates washing and improves the recycling rate of nickel-cobalt-manganese from the scrap positive electrode materials of lithium batteries.

METHOD FOR REMOVING ELEMENTAL COPPER FROM TERNARY BATTERY WASTE AND APPLICATION THEREOF

Disclosed are a method for removing elemental copper from ternary battery waste and its application. The method comprises the following steps: crushing and screening the ternary battery waste to obtain a powder, and then removing iron by magnetic separation to obtain an iron-removed ternary waste; Adding an alkaline solution to the iron-removed ternary waste to perform an aluminum removal reaction, filtering to obtain a filter slag and aluminum-containing wastewater, washing the filter slag with water and drying to obtain a copper-nickel-cobalt-manganese material. Adding an iron salt solution to the copper-nickel-containing material to perform a leaching process, filtering to obtain a leachate and a nickel-cobalt-manganese waste; adding iron powder to the leachate and stirring to perform a reaction, filtering to obtain a copper residue, washing the copper residue with water and drying to obtain a copper-removed liquid and a sponge copper.

Recovery of critical metals from SX-EW copper raffinate and other solutions derived from leaching ores with sulfuric acid

A method for extracting secondary metal values from a sulfuric acid leachate is provided. The method includes providing a leachate which contains a primary metal and a plurality of secondary metals, wherein the primary metal is selected from the group consisting of Cu, Li and Ni and is derived from sulfuric acid leaching of an ore; passing the leachate through a first ion exchange resin which is selective to, and releasably binds, the plurality of secondary metals; stripping the plurality of secondary metals from the second or third ion exchange resins, thereby obtaining a first extract; and recovering the secondary metals from the first extract.

Articles and methods for processing scrap aluminum

Articles and methods for processing aluminum are generally described. The aluminum can include compositions of gallium and/or indium such that the aluminum is activated to react with water.

METHOD FOR COMPOSITE DELAMINATION
20230175095 · 2023-06-08 ·

The invention provides a method for delaminating a composite by immersing the composite into a delamination solution; wherein the composite comprises a metal substrate and a coating applied on one side or both sides of the metal substrate, wherein the coating comprises a polymeric binder; and wherein the polymeric binder comprises an aqueous copolymer. The use of delamination solution comprising an alkali metal silicate salt allows for complete delamination of the composite in a highly efficient and extremely fast manner. Furthermore, the delamination method disclosed herein circumvents complex separation processes, contamination and corrosion of the metal substrate and enables an excellent materials recovery. An application of the method for delaminating an electrode for a battery is disclosed herein.

METAL RECOVERY SYSTEM AND METHOD
20220396850 · 2022-12-15 ·

A method and apparatus to reclaim metals from scrap material such as automobile shredder residue (ASR) that, after separating out light density components, separates out friable material such as rock and glass by crushing and screening operations to generate a high metal content product.

OXIDATIVE ROASTING OF BLACK DROSS AND SALT CAKE
20220259057 · 2022-08-18 · ·

Salt components of dross can be extracted efficiently through evaporation. During dross treatment, temperatures can be permitted to approach or exceed the boiling point of one or more salt components of the dross, preferably in an oxidizing environment. The temperature can be held sufficiently high such that the salt content can exert an appreciable vapor pressure and can be held for a sufficient time to permit most, all, or substantially all of the salt content to evaporate and be carried away from the kiln in combustion gasses. The evaporated salt can be condensed and collected.