A method for purifying lutetium includes providing a solid composition comprising ytterbium and lutetium and subliming or distilling ytterbium from the solid composition at a temperature of about 1196° C. to about 3000° C. to leave a lutetium composition comprising a higher weight percentage of lutetium than was present in the solid composition.

A method of midstream production of Ge and Ga from an REE extraction process is compatible with downstream industrial processes, and may produce Ge and Ga that is 90% pure as oxides, salts, or metals. A method for producing critical minerals includes vaporizing a feedstock comprising the critical minerals; cooling the vaporized feedstock to a condensation temperature of a critical mineral; and capturing the condensed critical mineral. Systems and methods disclosed herein for producing critical minerals are integrated into a rare earth extraction process to co-produce germanium and gallium concentrates.

A method for extracting scandium from scandium-containing materials, said method comprising: re-slurring of a cake of a scandium-containing material with a mixture of sodium carbonate and sodium bicarbonate, carbonization leaching of the scandium-containing material with the mixture of sodium carbonate and sodium bicarbonate in one stage, filtration of the leached scandium-containing material and the precipitation of a scandium concentrate. The carbonization leaching of the scandium-containing material is carried out with a mixture of sodium carbonate and sodium bicarbonate having a Na2CO3 concentration of 130-350 g/dm.sup.3 and a NaHCO3 concentration of 2-100 g/dm.sup.3 at a pH value in the slurry of 9.5-11.0 and a temperature of 20-90° C. For maintaining the required pH value in the slurry, the slurry is gassed with a CO2-containing gas-air mixture. The scandium concentrate is extracted from the filtrate resulting from the leaching process in one stage by treating said filtrate with an alkaline solution.

A method for extracting scandium from scandium-containing materials, said method comprising: re-slurring of a cake of a scandium-containing material with a mixture of sodium carbonate and sodium bicarbonate, carbonization leaching of the scandium-containing material with the mixture of sodium carbonate and sodium bicarbonate in one stage, filtration of the leached scandium-containing material and the precipitation of a scandium concentrate. The carbonization leaching of the scandium-containing material is carried out with a mixture of sodium carbonate and sodium bicarbonate having a Na2CO3 concentration of 130-350 g/dm.sup.3 and a NaHCO3 concentration of 2-100 g/dm.sup.3 at a pH value in the slurry of 9.5-11.0 and a temperature of 20-90° C. For maintaining the required pH value in the slurry, the slurry is gassed with a CO2-containing gas-air mixture. The scandium concentrate is extracted from the filtrate resulting from the leaching process in one stage by treating said filtrate with an alkaline solution.

The present invention provides an environmentally safe method of collecting rare earth elements from mineral sources such as bastnasite deposits. The invention uses calcium hydroxide to decompose rare earth element minerals and avoids the use of sulfuric acid decomposition which produces toxic hydrofluoric acid as a byproduct. The invention's use of calcium hydroxide produces calcium fluoride as a byproduct which is non-toxic and has a number of industrial uses. The invention further provides a method of separating mixed rare earth element leachates into heavy and light rare earth element fractions using inorganic sodium salts as a precipitation agent.

The present invention provides an environmentally safe method of collecting rare earth elements from mineral sources such as bastnasite deposits. The invention uses calcium hydroxide to decompose rare earth element minerals and avoids the use of sulfuric acid decomposition which produces toxic hydrofluoric acid as a byproduct. The invention's use of calcium hydroxide produces calcium fluoride as a byproduct which is non-toxic and has a number of industrial uses. The invention further provides a method of separating mixed rare earth element leachates into heavy and light rare earth element fractions using inorganic sodium salts as a precipitation agent.

A compound or complex containing a rare earth element is impinged with a pulsed laser that is so controlled as to photochemically reduce and obtain a rare earth metal (REM). A mixture of REM salts can be impinged using laser light tuned to selectively reduce a particular rare earth-containing salt of the mixture to separate out as its respective rare earth metal.

A compound or complex containing a rare earth element is impinged with a pulsed laser that is so controlled as to photochemically reduce and obtain a rare earth metal (REM). A mixture of REM salts can be impinged using laser light tuned to selectively reduce a particular rare earth-containing salt of the mixture to separate out as its respective rare earth metal.

In order to reduce the contamination of scandium oxide products, the present disclosure provides a process for removing at least one metal contaminant from a scandium (Sc) concentrate. The process is based on contacting the Sc concentrate with an ion exchange resin to obtain a purified Sc eluate or raffinate. The first ion exchange resin and the second ion exchange resin are strong acid cationic resins with sulfonic acid functional groups in a potassium or sodium form. The purified Sc eluate or raffinate can be used to make scandium oxide products having a reduced amount of metal ion contaminants.

In order to reduce the contamination of scandium oxide products, the present disclosure provides a process for removing at least one metal contaminant from a scandium (Sc) concentrate. The process is based on contacting the Sc concentrate with an ion exchange resin to obtain a purified Sc eluate or raffinate. The first ion exchange resin and the second ion exchange resin are strong acid cationic resins with sulfonic acid functional groups in a potassium or sodium form. The purified Sc eluate or raffinate can be used to make scandium oxide products having a reduced amount of metal ion contaminants.