A method for separating thorium and cerium from a solid concentrate comprising compounds of thorium, cerium and further rare earth metals, comprising: a) contacting the solid concentrate with an acid to achieve an acid composition with a pH of less than 0.5; b) reacting the acid composition obtained in step a) with ozone or heating the acid composition at a temperature ranging from 110° C. to 130° C. for a time period ranging from 1 to 3 hours, thereby oxidizing the cerium ions in the acid composition to an oxidation state of +IV; c) increasing, to at most 2, the pH of the composition obtained in step b), resulting in the precipitation of thorium and cerium compounds; and d) separating the precipitated thorium and cerium compounds from the composition obtained in step c) to obtain an aqueous acidic rare earth solution depleted in thorium and cerium.

A method of recovering substantially rare earth elements (REEs) from magnets, including first dissolving a magnet to yield a solution containing Nd, Pr, and Dy, and then equilibrating a first column with Cu2+ solution to yield a first equilibrated column, introducing the solution to the first equilibrated column, and introducing a ligand solution to the first equilibrated column to establish three bands of different liquid compositions in the column, wherein the three bands comprise a Dy/Nd mixed band, a first pure Nd band, and a Nd/Pr mixed band. Next, sending the Dy/Nd mixed band to a second column containing a Cu2+ solution and introducing a ligand solution to the second column to establish a pure Dy band and a second pure Nd band in the second column, and sending the Nd/Pr mixed band to a third column containing a Cu2+ solution and introducing a ligand solution to the third column to establish a third pure Nd band and a pure Pr band in the third column. Finally, eluting the respective pure Nd bands to recover Nd, eluting the pure Dy band to recover Dy, and eluting the pure Pr band to recover Pr.

A method of recovering substantially rare earth elements (REEs) from magnets, including first dissolving a magnet to yield a solution containing Nd, Pr, and Dy, and then equilibrating a first column with Cu2+ solution to yield a first equilibrated column, introducing the solution to the first equilibrated column, and introducing a ligand solution to the first equilibrated column to establish three bands of different liquid compositions in the column, wherein the three bands comprise a Dy/Nd mixed band, a first pure Nd band, and a Nd/Pr mixed band. Next, sending the Dy/Nd mixed band to a second column containing a Cu2+ solution and introducing a ligand solution to the second column to establish a pure Dy band and a second pure Nd band in the second column, and sending the Nd/Pr mixed band to a third column containing a Cu2+ solution and introducing a ligand solution to the third column to establish a third pure Nd band and a pure Pr band in the third column. Finally, eluting the respective pure Nd bands to recover Nd, eluting the pure Dy band to recover Dy, and eluting the pure Pr band to recover Pr.

The present disclosure relates to processes for treating a coal associated material, e.g., acid mine drainage, while simultaneously recovering a high-grade rare earth preconcentrate suitable for extraction of commercially valuable rare earth oxides. Disclosed herein are methods for preparing a hydraulic pre-concentrate enriched in rare earth elements and critical minerals. Also disclosed herein are methods for preparing a pregnant leach solution from the disclosed hydraulic pre-concentrates. The present disclosure also relates to systems and plants for carrying out the disclosed processes. Also disclosed are compositions produced by the process disclosed herein in which the compositions comprise rare earth elements. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

The present disclosure relates to processes for treating a coal associated material, e.g., acid mine drainage, while simultaneously recovering a high-grade rare earth preconcentrate suitable for extraction of commercially valuable rare earth oxides. Disclosed herein are methods for preparing a hydraulic pre-concentrate enriched in rare earth elements and critical minerals. Also disclosed herein are methods for preparing a pregnant leach solution from the disclosed hydraulic pre-concentrates. The present disclosure also relates to systems and plants for carrying out the disclosed processes. Also disclosed are compositions produced by the process disclosed herein in which the compositions comprise rare earth elements. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

A method for beneficiation of mineralogical materials that comprises using a one or more of a suite of processes including fluidized bed separation, plasma-based stimulation or enhancement of chemical reactions using a Reactive X-Ray Chemical Processor, field enhancement of chemical reactions and process and drying. All of the processes can be used singly, jointly, simultaneously or sequentially in multiple stages. The methods are nearly non-polluting and serve to replace polluting wet chemistry and other beneficiation techniques.

A method for beneficiation of mineralogical materials that comprises using a one or more of a suite of processes including fluidized bed separation, plasma-based stimulation or enhancement of chemical reactions using a Reactive X-Ray Chemical Processor, field enhancement of chemical reactions and process and drying. All of the processes can be used singly, jointly, simultaneously or sequentially in multiple stages. The methods are nearly non-polluting and serve to replace polluting wet chemistry and other beneficiation techniques.

An ore volume-based zonal injection method for ionic rare earth includes six steps of ore body data acquisition; ore volume calculation by units; calculation of leaching agent consumption γ per unit ore volume; calculation of unit ore volume-based zoning range difference; merging of the units into injection zones; and injection.

An ore volume-based zonal injection method for ionic rare earth includes six steps of ore body data acquisition; ore volume calculation by units; calculation of leaching agent consumption γ per unit ore volume; calculation of unit ore volume-based zoning range difference; merging of the units into injection zones; and injection.

The invention discloses a method about the integration of the metallurgical purification of metallic gadolinium and the preparation of gadolinium oxide nanoparticles (GONPs) by arc plasma. The method includes the metallurgical purification and the nanoparticle preparation. Firstly, the gadolinium ingot and a tungsten rod respectively act as an anode and a cathode. After the arc furnace is evacuated and then is filled with a working atmosphere, impurities in the gadolinium ingot are removed in the form of volatilization to obtain purified gadolinium by the first arc discharge. Whereafter, the purified gadolinium and the tungsten rod are used as the anode and cathode. After the arc furnace also is evacuated and then also is filled with a working atmosphere, GONPs are obtained from the inner wall of the arc furnace though the second arc discharge. The metallurgical purification of metallic gadolinium and the preparation of GONPs were integrated by arc plasma.