Aspects of the present invention relate to systems and methods for customizing microwave energy distribution within a chamber to accommodate various load characteristics. Aspects of the present invention customized configurations of ports, deflectors, waveguides, conducting rods, and slots to shape and distribute energy.

A method for manufacturing a shoe article is disclosed. The method includes a material preparing step, a heat pressing step, a cooling step, and a separating step. The material preparing step includes providing a shoe-shaped knitted object having a shoe bottom face, providing a frame having a plurality of middle frame holes, and filling particles of a foam material in the middle frame holes. The heat pressing step includes simultaneously heating the particles of the foam material to become a semi-solid state foam material, and applying a force to make the foam material substantially apply pressure onto the shoe bottom face. The cooling step includes solidifying the semi-solid state foam material to form a plurality of foam structures connected with the shoe bottom face in positions corresponding to the cavities. The separating step includes making the foam structures and the shoe-shaped knitted object separate from the frame together.

A method for manufacturing a shoe article is disclosed. The method includes a material preparing step, a heat pressing step, a cooling step, and a separating step. The material preparing step includes providing a shoe-shaped knitted object having a shoe bottom face, providing a frame having a plurality of middle frame holes, and filling particles of a foam material in the middle frame holes. The heat pressing step includes simultaneously heating the particles of the foam material to become a semi-solid state foam material, and applying a force to make the foam material substantially apply pressure onto the shoe bottom face. The cooling step includes solidifying the semi-solid state foam material to form a plurality of foam structures connected with the shoe bottom face in positions corresponding to the cavities. The separating step includes making the foam structures and the shoe-shaped knitted object separate from the frame together.

In a method for adapting a thermally deformable item of clothing to a body part, the item is at least partially heated and brought into contact with an abutment region and the appropriate body part. The item of clothing has a side which, in the use position, is directed towards the body and a side which, in the use position, is directed away from the body. At least one pressure-exerting unit subjects that side of the item of clothing which is directed away from the body, at least in part, to a shaping pressure such that the at least partially heated item of clothing is adapted, at least in part, to the shape of the part of the body. The item of clothing is at least partially cooled by a cooling unit such that it is stabilized in the shape adapted to the part of the body.

In a method for adapting a thermally deformable item of clothing to a body part, the item is at least partially heated and brought into contact with an abutment region and the appropriate body part. The item of clothing has a side which, in the use position, is directed towards the body and a side which, in the use position, is directed away from the body. At least one pressure-exerting unit subjects that side of the item of clothing which is directed away from the body, at least in part, to a shaping pressure such that the at least partially heated item of clothing is adapted, at least in part, to the shape of the part of the body. The item of clothing is at least partially cooled by a cooling unit such that it is stabilized in the shape adapted to the part of the body.

The present invention describes a shaped footwear device intended to be used as a supportive insole or orthotic and a system and methods for making the same. The footwear device includes a top foam layer, a light-cured composite material layer, and a bottom textile layer. The footwear device is created by conforming a pre-cured insole assembly to the plantar surface of a foot or foot mold and then exposing the pre-cured insole assembly to light to create a shaped footwear device with a light-cured composite material support plate.

The present invention describes a shaped footwear device intended to be used as a supportive insole or orthotic and a system and methods for making the same. The footwear device includes a top foam layer, a light-cured composite material layer, and a bottom textile layer. The footwear device is created by conforming a pre-cured insole assembly to the plantar surface of a foot or foot mold and then exposing the pre-cured insole assembly to light to create a shaped footwear device with a light-cured composite material support plate.

A method, apparatuses and a system for manufacturing an insole, a shoe or a sole for a shoe. Foot information is determined on the shape and dimensions of a foot, and a pin matrix is formed at least partially based on the foot information. An insole or sole preform is placed on the pin matrix for shaping the insole preform, and an insole or sole is formed from the preform based on the foot information using the pin matrix. A positive and a negative pin matrix at least partially based on the foot information can be formed wherein the negative pin matrix essentially corresponds to the positive pin matrix.

Aspects of the present invention relate to systems and methods for customizing microwave energy distribution within a chamber to accommodate various load characteristics. Aspects of the present invention customized configurations of ports, deflectors, waveguides, conducting rods, and slots to shape and distribute energy.

A method of manufacturing a multicolor-foamed shoe body by supercritical foaming includes step S1 to step S3: step S1: provide a plurality of cold shot model molds and inject a plurality of foaming materials in different colors into a cavity of each of the cold shot model molds to form a plurality of cold shot models in different colors that is unfoamed; step S2: place the cold shot models in a hot-pressing mold for hot pressing to make a contacting surface of any two of the cold shot models that are adjacent engage with each other due to heating to foam a semi-finished product; and step S3: place the semi-finished product in a supercritical foaming autoclave for foam molding to obtain the multicolor-foamed shoe body. Additionally, the multicolor-foamed shoe body manufactured by the method is also disclosed in the present invention.