This disclosure relates a polycrystalline cubic boron nitride, PCBN, composite material for use in friction stir welding. The PCBN composite material comprises tungsten (W), rhenium (Re) and aluminium (Al) in the binder matrix material.

Disclosed are a method of manufacturing a billet used in plastic working for producing a composite member and a billet manufactured by the method. The method includes (A) ball-milling powders of two more materials to prepare a composite powder and (B) preparing a multi-layered billet containing the composite powder. The multi-layered billet includes a core layer and two or more shell layers. The shell layers except for the outermost shell layer are made of the composite powder. The outermost shell layer is made of a pure metal or metal alloy. The composite powders contained in the core layer and each of the shell layers have different compositions. The method has an advantage of manufacturing a plastic working billet being capable of overcoming the limitation of a single-material billet and enabling production of a characteristic-specific composite member such as a clad member.

This disclosure relates to a high cBN content polycrystalline cubic boron nitride, PCBN, material. The binder matrix material comprises 2 to 15 wt. % titanium diboride (TiB2).

This disclosure relates to a high cBN content polycrystalline cubic boron nitride, PCBN, material. The binder matrix material comprises 2 to 15 wt. % titanium diboride (TiB2).

A solid-state manufacturing method comprising urging a metal-based feedstock material within a sleeve of a propulsion system in a processing direction along an axis of the sleeve and against a friction die adjacent one end of the sleeve; softening at least a portion of the feedstock material within the hollow portion of the sleeve to a malleable state to form malleable feedstock material using relative rotatory friction between the friction die and the feedstock material; extruding the malleable feedstock material from an extrusion hole in response to the urging step; and depositing the malleable feedstock material from the extrusion hole onto a substrate as a paste using at least one plastering surface and continuing depositing the malleable feedstock material as deposit layers until a desired shape is completed.

A polycrystalline composite tool component and associated methods are disclosed. In one example plurality of diamond particles are coated with a conforming catalyst metal coating and a plurality of graphene particles. Various asymmetric distributions of graphene particles are shown that provide a variety of material properties.

A polycrystalline composite tool component and associated methods are disclosed. In one example plurality of diamond particles are coated with a conforming catalyst metal coating and a plurality of graphene particles. Various asymmetric distributions of graphene particles are shown that provide a variety of material properties.

Provided is a metal matrix nanocomposite comprising: (a) a metal or metal alloy as a matrix material; and (b) multiple graphene sheets that are dispersed in said matrix material, wherein said multiple graphene sheets are substantially aligned to be parallel to one another and are in an amount from 0.1% to 95% by volume based on the total nanocomposite volume; wherein the multiple graphene sheets contain single-layer or few-layer graphene sheets selected from pristine graphene, graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, doped graphene, chemically functionalized graphene, or a combination thereof and wherein the chemically functionalized graphene is not graphene oxide. The metal matrix exhibits a combination of exceptional tensile strength, modulus, thermal conductivity, and/or electrical conductivity.

Provided is a metal matrix nanocomposite comprising: (a) a metal or metal alloy as a matrix material; and (b) multiple graphene sheets that are dispersed in said matrix material, wherein said multiple graphene sheets are substantially aligned to be parallel to one another and are in an amount from 0.1% to 95% by volume based on the total nanocomposite volume; wherein the multiple graphene sheets contain single-layer or few-layer graphene sheets selected from pristine graphene, graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, doped graphene, chemically functionalized graphene, or a combination thereof and wherein the chemically functionalized graphene is not graphene oxide. The metal matrix exhibits a combination of exceptional tensile strength, modulus, thermal conductivity, and/or electrical conductivity.

Embodiments are directed to nozzles for three-dimensional printing and related nozzle assemblies and methods. An example nozzle includes at least one top surface, at least one bottom surface, and at least one nozzle lateral surface extending from or near the top surface to or near the bottom surface. The nozzle also includes at least one conduit surface defining a conduit. At least a portion of the conduit surface comprise at least one of polycrystalline diamond (“PCD”), polycrystalline cubic boron nitride (“PcBN”), or another suitable superhard material. The nozzle may be attached to a base to form a nozzle assembly. The nozzle may be attached to the base by at least one of deforming the base relative to the nozzle, threadedly attaching (either directly or indirectly) the nozzle to the base, or press-fitting a hollow hollowed-sleeve into a passageway defined by the base.