A soft magnetic alloy comprising a main component having a compositional formula of ((Fe.sub.(1−(α+β))X1.sub.αX2.sub.β).sub.(1−(a+b+c))M.sub.aB.sub.bCr.sub.c).sub.1−dC.sub.d, and a sub component including P, S and Ti, wherein X1 is selected from the group Co and Ni, X2 is selected from the group Al, Mn, Ag, Zn, Sn, As, Sb, Bi and rare earth elements, “M” is selected from the group Nb, Hf, Zr, Ta, Mo, W and V, 0.030≤a≤0.14, 0.005≤b≤0.20, 0<c≤0.040, 0≤d≤0.040, α≥0, β≥0, and 0≤α+β≤0.50 are satisfied, when soft magnetic alloy is 100 wt %, P is 0.001 to 0.050 wt %, S is 0.001 to 0.050 wt %, and Ti is 0.001 to 0.080 wt %, and when a value obtained by dividing P by S is P/S, then P/S satisfies 0.10≤P/S≤10.

Provided is a method for preparing an amorphous strip master alloy. The method includes: providing an amorphous alloy and cementite Fe.sub.3C; and placing the amorphous alloy and the cementite Fe.sub.3C in a smelting furnace for smelting treatment to obtain the amorphous strip master alloy, wherein elements constituting the amorphous alloy include Fe element, Si element and B element. An amorphous strip master alloy prepared by the preparation method is also provided.

An amorphous alloy particle is an amorphous alloy particle formed of an iron-based alloy, and the particle contains a grain boundary layer.

The present invention relates in a first aspect to an iron-based alloy powder containing non-spherical particles and at least 40% of the total amount of particles have a non-spherical shape. The alloy mandatorily comprises the elements Fe (iron), Cr (chrome) and Mo (molybdenum). Furthermore, the alloy may comprise further elements such as C (carbon), Ni (nickel), Nb (niobium) or Si (silicon). The present invention relates, according to a second aspect, to an iron-based alloy powder wherein the alloy comprises the elements Fe, Cr and Mo and the iron-based alloy powder is produced by an ultra-high liquid atomization process comprising at least two stages as defined below.

Disclosed are an amorphous nanocrystalline soft magnetic material, a preparation method therefor and an application thereof, an amorphous ribbon material, an amorphous nanocrystalline ribbon material, and an amorphous nanocrystalline magnetic sheet. The soft magnetic material comprises an amorphous matrix phase, a nanocrystalline phase distributed in the amorphous matrix phase, and fine crystalline particles distributed in the amorphous matrix phase and the nanocrystalline phase. The amorphous matrix phase comprises Fe, Si, and B, the fine crystalline particles comprise metal carbides, and the soft magnetic material comprises Fe, Si, B, P, and Cu.

An amorphous alloy particle is an amorphous alloy particle formed of an iron-based alloy, and the particle contains a grain boundary layer.

Wear resistant articles are described herein which, in some embodiments, mitigate CTE differences between wear resistant components and metallic substrates. In one aspect, an article comprises a layer of sintered cemented carbide bonded to a layer of iron-based alloy via a metal-matrix composite bonding layer, wherein coefficients of thermal expansion (CTE) of the sintered cemented carbide layer, metal matrix composite bonding layer, and iron-based alloy layer satisfy the relation: $x=\frac{\left(.Math.CTE\mathrm{WC}-CTEMMC.Math.\right)}{(.Math.CTE}$

Wear resistant articles are described herein which, in some embodiments, mitigate CTE differences between wear resistant components and metallic substrates. In one aspect, an article comprises a layer of sintered cemented carbide bonded to a layer of iron-based alloy via a metal-matrix composite bonding layer, wherein coefficients of thermal expansion (CTE) of the sintered cemented carbide layer, metal matrix composite bonding layer, and iron-based alloy layer satisfy the relation: $x=\frac{\left(.Math.CTE\mathrm{WC}-CTEMMC.Math.\right)}{(.Math.CTE}$

An example composition may include a plurality of grains including an iron nitride phase. The plurality of grains may have an average grain size between about 10 nm and about 200 nm. An example technique may include treating a composition including a plurality of grains including an iron-based phase to adjust an average grain size of the plurality of grains to between about 20 nm and about 100 nm. The example technique may include nitriding the plurality of grains to form or grow an iron nitride phase.

An alloy having formula (Fe.sub.1-xCo.sub.x).sub.100-y-z-aB.sub.yCu.sub.zM.sub.a, in which x=0.1-0.4, y=10-16, z=0-1, a=0-8, and M=Nb, Mo, Ta, W, Ni, or Sn, wherein the alloy has crystalline grains with an average size of 30 nm or less.