A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.

A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.

A system for forming a bulk material having insulated boundaries from a metal material and a source of an insulating material is provided. The system includes a heating device, a deposition device, a coating device, and a support configured to support the bulk material. The heating device heats the metal material to form particles having a softened or molten state and the coating device coats the metal material with the insulating material from the source and the deposition device deposits particles of the metal material in the softened or molten state on the support to form the bulk material having insulated boundaries.

A system for forming a bulk material having insulated boundaries from a metal material and a source of an insulating material is provided. The system includes a heating device, a deposition device, a coating device, and a support configured to support the bulk material. The heating device heats the metal material to form particles having a softened or molten state and the coating device coats the metal material with the insulating material from the source and the deposition device deposits particles of the metal material in the softened or molten state on the support to form the bulk material having insulated boundaries.

A wear-resistant component includes a substrate formed from a metal, defining a bore, and having a bore surface. The substrate includes a first region having a first microstructure adjacent the bore surface and a first average particle size. The substrate also includes a second region having a second microstructure adjacent the first microstructure and a second average particle size. The first average particle size is larger than the second average particle size. A system and a method of forming the wear-resistant coating are also described.

Hardfacing is used to protect wear surfaces of drill bits and other downhole tools. A hardfacing member can be formed by heating a metal matrix material, e.g., via a laser process, injecting a plurality of particles into the heated metal matrix material, disposing the mixture on at least a portion of a substrate thereby forming a hardfacing member having a particle-embedded metal matrix material, and attaching the hardfacing member to a main body.

A method for producing a cold-rolled flat steel product coated with a metallic anticorrosion layer includes producing a steel melt containing in addition to iron and unavoidable impurities (in % by wt.): C: 0.01-0.35%, Mn: 1-4%, Si: 0.5-2.5%, Nb: to 0.1%, Ti: 0.015-0.1%, P: up to 0.1%, Al: to 0.15%, S: up to 0.01%, N: up to 0.1%, and optionally one or more elements from a group of rare earth metals. The method further includes casting the steel melt to give a preliminary product, hot-rolling the preliminary product to give a hot strip, coiling the hot strip to give a coil, annealing the hot strip, cold-rolling the annealed hot strip to give a cold-rolled flat steel product, finally annealing the cold-rolled flat steel product, and applying a metal anticorrosion layer based on zinc by electrolytic galvanization or hot dip galvanization of the cold-rolled and finally annealed flat steel product.

A system for forming a bulk material having insulated boundaries from a metal material and a source of an insulating material is provided. The system includes a heating device, a deposition device, a coating device, and a support configured to support the bulk material. The heating device heats the metal material to form particles having a softened or molten state and the coating device coats the metal material with the insulating material from the source and the deposition device deposits particles of the metal material in the softened or molten state on the support to form the bulk material having insulated boundaries.

A system for forming a bulk material having insulated boundaries from a metal material and a source of an insulating material is provided. The system includes a heating device, a deposition device, a coating device, and a support configured to support the bulk material. The heating device heats the metal material to form particles having a softened or molten state and the coating device coats the metal material with the insulating material from the source and the deposition device deposits particles of the metal material in the softened or molten state on the support to form the bulk material having insulated boundaries.

A manufacturing method of carbon fiber profiled bodies for aerospace, aviation and fire fighting is provided, relating to the technical field of carbon fiber preparation, and including the following steps: uniformly winding carbon fiber cloth around an exterior of a core mould and opening a liquid drainage hole; heating a carbon fiber shell, melting the core mould, and discharging a melted liquid of the core mould through the liquid drainage hole; allowing a non-stressed wall of the carbon fiber shell to be in contact with liquid nitrogen and prefabricating a layer of molten metal liquid on a stressed wall of the carbon fiber shell.