A coated steel material including: a base steel, and a coating layer containing a Zn—Al—Mg alloy layer disposed on a surface of the base steel, wherein the coating layer has a predetermined chemical composition, and, in a backscattered electron image of the Zn—Al—Mg alloy layer that is obtained at a time of observing the surface of the Zn—Al—Mg alloy layer after polishing to ½ of the layer thickness, under a scanning electron microscope at a magnification of 100×, Al crystals are present, and the average value of the cumulative circumferential length of the Al crystals is 88 to 195 mm/mm.sup.2.

Embodiments of the present disclosure provides an aluminum alloy-plated steel sheet having high surface quality and weldability, a hot-formed member, and methods for manufacturing the aluminum alloy-plated steel sheet and the hot-formed member. The aluminum alloy-plated steel sheet includes: a base steel sheet; and an aluminum alloy plating layer formed on the base steel sheet, wherein the aluminum alloy plating layer includes, by weight %, Zn: 21% to 35%, Si: 1% to 6.9%, Fe: 2% to 12%, and the balance of Al and inevitable impurities.

A method for providing composite phosphate conversion crystal coating, including the steps of: mixing powdered materials with metal oxide particles, thereby providing a composite metal oxide powder including particles of at least one additional powdered material, the at least one additional powdered material providing additional functionality to the phosphate conversion crystal coating; pretreating a substrate by depositing particles of the composite metal oxide powder on the substrate; treating the substrate with a phosphate coating solution, resulting in the composite phosphate conversion crystal coating forming on the substrate which contains fixed particles of the at least one additional powdered material.

A method for providing composite phosphate conversion crystal coating, including the steps of: mixing powdered materials with metal oxide particles, thereby providing a composite metal oxide powder including particles of at least one additional powdered material, the at least one additional powdered material providing additional functionality to the phosphate conversion crystal coating; pretreating a substrate by depositing particles of the composite metal oxide powder on the substrate; treating the substrate with a phosphate coating solution, resulting in the composite phosphate conversion crystal coating forming on the substrate which contains fixed particles of the at least one additional powdered material.

Provided is a Zn—Al—Mg-based alloy-plated steel material that can be used in automobiles and home appliances and the like and, more particularly, to a Zn—Al—Mg-based alloy-plated steel material that can suppress the generation of cracks in a plating layer that are generated during processing.

A hot-rolled coated steel sheet including: in wt %, C: 0.05-0.14%, Si: 0.1-1.0%, Mn: 1.0-2.0%, P: 0.001-0.05%, S: 0.001-0.01%, AI: 0.01-0.1%, Cr: 0.005-1.0%, Ti: 0.005-0.13%, Nb: 0.005-0.03%, N: 0.001-0.01%, Fe residues, and other inevitable impurities; a mixed structure of ferrite and bainite as a main phase; and as a remaining structure, one or more selected from the group consisting of martensite, austenite, and phase martensite (MA), wherein a fraction of the ferrite and bainite is 95-99 area % and Equation 1 is satisfied. [Equation 1] FCO.sub.{110}<112>+FCO.sub.{112}<111>≥10 where, FCO.sub.{110}<112> and FCO.sub.{112}<111>, each representing an area fraction occupied by a structure having ac crystal orientation of {110}<112> and {112}<111>.

An article includes a substrate, a ceramic barrier coating, and a layer of networked ceramic nanofibers. The ceramic barrier coating is disposed on the substrate and has a porous columnar microstructure. The layer of networked ceramic nanofibers is disposed on the ceramic barrier layer and seals the pores of the porous columnar microstructure.

An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

An Al—Zn—Si—Mg alloy coated strip that has Mg.sub.2Si particles in the coating microstructure is disclosed. The distribution of Mg.sub.2Si particles is such that the surface of the coating has only a small proportion of Mg.sub.2Si particles or is at least substantially free of any Mg.sub.2Si particles.