There is provided a method of electrochemically reducing multiple metal oxide pellets simultaneously, the method comprising: contacting an anode and a cathode with multiple metal oxide pellets with an electrolyte, wherein the multiple metal oxide pellets are secured to the cathode; and applying an electrical potential between the anode and the cathode to reduce multiple metal oxides comprised in the multiple metal oxide pellets to its respective metals. There is also provided an electrochemical cell for electrochemically reducing multiple metal oxide pellets simultaneously.

A centrifugal molten regolith electrolysis (MRE) reactor that can volatilize and capture volatiles (i.e., .sup.3He or other noble gases) and electrochemically decompose, while under centrifugal action, lunar regolith into oxygen, metals, and semiconductor materials is disclosed. The high-temperature centrifugal MRE reactor comprises four principal components; namely: (1) a rotatable concentric electrolytic cell comprising an outer metallic shell cathode positioned about an inner central drum anode; (2) a motor sized and configured to rapidly spin (rotate) the concentric electrolytic cell reactor about its central longitudinal axis; (3) a stationary (relative to the spinning electrolytic cell) induction coil (connected to an external stationary AC current source) wrapped about, and adjacent to, the rotatable concentric electrolytic cell (for, when selectively energized, melting regolith contained within the concentric electrolytic cell); and (4) a stationary voltage source (for supplying an applied voltage to the concentric electrolytic cell). The centrifugal MRE reactor electrowins metals and oxygen.

A centrifugal molten regolith electrolysis (MRE) reactor that can volatilize and capture volatiles (i.e., .sup.3He or other noble gases) and electrochemically decompose, while under centrifugal action, lunar regolith into oxygen, metals, and semiconductor materials is disclosed. The high-temperature centrifugal MRE reactor comprises four principal components; namely: (1) a rotatable concentric electrolytic cell comprising an outer metallic shell cathode positioned about an inner central drum anode; (2) a motor sized and configured to rapidly spin (rotate) the concentric electrolytic cell reactor about its central longitudinal axis; (3) a stationary (relative to the spinning electrolytic cell) induction coil (connected to an external stationary AC current source) wrapped about, and adjacent to, the rotatable concentric electrolytic cell (for, when selectively energized, melting regolith contained within the concentric electrolytic cell); and (4) a stationary voltage source (for supplying an applied voltage to the concentric electrolytic cell). The centrifugal MRE reactor electrowins metals and oxygen.

A method of recovering an elemental rare earth metal comprises placing a rare earth-containing material comprising a rare earth metal in a reaction solution comprising a reducing agent and a non-aqueous solvent comprising an ionic liquid or a eutectic mixture, reducing the rare earth metal with the reducing agent to form a metallic rare earth metal and cations of the reducing agent, transferring the cations of the reducing agent from the reaction solution to an electrochemical cell through an ion exchange membrane, and reducing the cations of the reducing agent in the electrochemical cell. Related methods of forming an elemental rare earth metal, and related systems are disclosed.

A method of recovering an elemental rare earth metal comprises placing a rare earth-containing material comprising a rare earth metal in a reaction solution comprising a reducing agent and a non-aqueous solvent comprising an ionic liquid or a eutectic mixture, reducing the rare earth metal with the reducing agent to form a metallic rare earth metal and cations of the reducing agent, transferring the cations of the reducing agent from the reaction solution to an electrochemical cell through an ion exchange membrane, and reducing the cations of the reducing agent in the electrochemical cell. Related methods of forming an elemental rare earth metal, and related systems are disclosed.

The design of a metal inert anode is proposed, it is made in the form of a perforated structure with through-openings, in particular formed by longitudinal and transverse anode elements intersecting each other and limited by the lateral sides of the intersecting anode elements, and contains vertical or inclined fins that protrude from the bath and are integrated with the anode elements or a current conductor. As a result, it ensures a reduction in the voltage drop in the anode and in the bubble layer under the anode, a reduction in the anode overvoltage and anode consumption, an increase in current efficiency and the reliability of the cryolite-alumina crust, which leads to an increase in the anode service life and promotes the formation of a reliable and durable cryolite-alumina crust above the melt surface, which improves process efficiency.

A process for production of metal(s) by molten-salt electrolysis includes direct non-carbothermic chlorinating of ore containing metal oxide(s) to produce metal chloride(s); and electrolysis of molten salt(s) of the metal chloride(s) for electrowinning of metal(s) product.

An environmentally friendly (e.g. no acid, base, or cyanide) system and process for large scale extraction of metal ion into aerobic molten salt (or ionic liquid) and the electrodeposition of metal (e.g. copper, gold, silver, etc.) from the metal ion dissolved in the molten salt. The non-volatile low vapor pressure liquid salt is reusable, and heat from the molten slag can heat the molten salts or ionic liquids. Another embodiment comprises a one-pot apparatus for the extraction of metal (e.g. copper) from metal earths and electrodepositing the metal using a low melting (209° C.) aerated Na—K—Zn chloride salt in which copper metal oxidizes and is converted to soluble copper chloride. When an electrical power supply is connected to the graphite vessel (cathode) and to copper rods in the melt (anodes), then the copper chloride is deposited as copper metal by electroreduction on the bottom of the graphite reaction vessel.

An environmentally friendly (e.g. no acid, base, or cyanide) system and process for large scale extraction of metal ion into aerobic molten salt (or ionic liquid) and the electrodeposition of metal (e.g. copper, gold, silver, etc.) from the metal ion dissolved in the molten salt. The non-volatile low vapor pressure liquid salt is reusable, and heat from the molten slag can heat the molten salts or ionic liquids. Another embodiment comprises a one-pot apparatus for the extraction of metal (e.g. copper) from metal earths and electrodepositing the metal using a low melting (209° C.) aerated Na—K—Zn chloride salt in which copper metal oxidizes and is converted to soluble copper chloride. When an electrical power supply is connected to the graphite vessel (cathode) and to copper rods in the melt (anodes), then the copper chloride is deposited as copper metal by electroreduction on the bottom of the graphite reaction vessel.

The present invention provides a molten-salt electrolytic refining apparatus for refining a raw-material alloy containing indium using a molten-salt electrolytic refining method. The molten-salt electrolytic refining apparatus includes a reaction crucible provided in a reaction container so as to be filled with a molten-salt electrolytic solution, an anode and a cathode immersed in the molten-salt electrolytic solution, an anode crucible in which a liquid raw-material alloy is contained, a cathode crucible in which at least one raw-material metal included in the raw-material alloy is recovered in a liquid phase, and a heater provided so that the temperature of the molten-salt electrolytic solution is adjusted to be equal to or greater than the melting temperature of the raw-material alloy. The present invention also provides a molten-salt electrolytic refining method which includes recovering indium (In) from an indium-tin (In—Sn) alloy using a molten-salt electrolytic solution containing fluoride.