Systems and methods for recovery of molten metal are generally described. Certain systems comprise a reactor (e.g., a reduction cell such as an electrolytic cell comprising an anode, a cathode, and an electrolyte) comprising molten metal within a container; and a collection vessel at least partially contained within the container of the reactor, the collection vessel comprising an opening fluidically connected to the container of the reactor. Some systems comprise a reactor; and a collection vessel comprising a first opening fluidically connected to the reactor and a second opening fluidically connected to a source of gas (e.g., inert gas) and to a source of negative pressure.

The present disclosure relates to a method for preparing titanium by using electrowinning and, more specifically, to a method for preparing titanium by using electrowinning, comprising the steps of: preparing a mixture by mixing a solid electrolyte, which contains an oxide of a Group 1 element and boron oxide, with titanium dioxide; and forming a molten oxide from the mixture by putting the mixture in an electrowinning apparatus comprising an anode and an insoluble cathode and heating the same, and then forming titanium on the cathode by applying voltage to the anode and the cathode.

Provided is a method for efficiently producing tungsten from a raw material mixture comprising at least one valuable containing tungsten. The present invention relates to a method for producing tungsten, comprising the steps of subjecting a raw material mixture comprising at least one valuable containing tungsten to electrolysis using an organic electrolytic solution to dissolve tungsten in the electrolytic solution; and calcining the electrolytic solution containing dissolved tungsten at a temperature of less than 800 C. to obtain tungsten.

The present invention relates to a method for producing metallic lithium, and specifically a method for preparing lithium metal according to an embodiment of the present invention, comprises: preparing lithium phosphate; preparinge a mixture by adding a chlorine compound to the lithium phosphate; heating the mixture; obtaining lithium chloride by reacting the lithium phosphate and the chloride compound in the mixture; producing molten lithium metal by electrolyzing the lithium chloride; and recovering the molten lithium metal is disclosed.

The disclosed method proposes, for the mixing of a solid and dry granular mixture and a liquid bituminous binder, the solid and dry granular mixture being a mixture of two fractions of constituents, one of which is a coarse fraction including aggregates, the other fraction a fraction of submillimeter fines, that the mixing includes at least two consecutive mixing steps: an aggregate-preimpregnation step, consisting of mixing the coarse fraction of the granular mixture with a part of the bituminous binder, in a quantity at least sufficient for coating the aggregates and at least partially filling the open pore spaces of the aggregates; and a covering mixing step, which consists of mixing the preimpregnated coarse fraction of bituminous binder and originating from the first mixing step, with the balance of the bituminous binder, required for the manufacture of the electrodes, and with the fraction of fines of the granular mixture.

The present disclosure describes compositions (bio-carbon materials) and methods of making compositions that comprise a binder (such as a phenolic binder which may comprise cardanol) and charcoal, preferably in a powder form. The composition may also include an accelerator/catalyst. The binder, charcoal powder, and accelerator may be mixed together, formed (pressurized, rolled, or extruded) and then cured. The resulting composition may be used as a metallurgical reducing agent, processed into anodes for use in the metallurgical industry, used in the construction industry for example as an ingredient in concrete, and as a fuel for cooking.

An apparatus and a method are useful for removing pollutants from process effluent gas produced by an electrolytic cell used in an aluminum production plant to produce aluminum. The apparatus and method use a flow control device to control alumina supply to an electrolytic cell and to a dry scrubber contact reactor.

A method of manufacturing silicon via a solid oxide membrane electrolysis process, including providing a crucible, providing a flux including silica within the crucible, providing a cathode in the crucible in electrical contact with the flux, and providing an anode disposed in the crucible spaced apart from the cathode and in electrical contact with the flux. The cathode includes a silicon-absorbing portion in fluid communication with the flux. The anode includes a solid oxide membrane around at least a portion of the anode. The method also includes generating an electrical potential between the cathode and anode sufficient to reduce silicon at an operating temperature, and cooling the silicon-absorbing portion to below the operating temperature, and precipitating out the silicon from the silicon-absorbing portion. The silicon-absorbing portion preferentially absorbs silicon, the silicon-absorbing portion is a liquid metal at the operating temperature, and the solid oxide membrane is permeable to oxygen.

A method of manufacturing silicon via a solid oxide membrane electrolysis process, including providing a crucible, providing a flux including silica within the crucible, providing a cathode in the crucible in electrical contact with the flux, and providing an anode disposed in the crucible spaced apart from the cathode and in electrical contact with the flux. The cathode includes a silicon-absorbing portion in fluid communication with the flux. The anode includes a solid oxide membrane around at least a portion of the anode. The method also includes generating an electrical potential between the cathode and anode sufficient to reduce silicon at an operating temperature, and cooling the silicon-absorbing portion to below the operating temperature, and precipitating out the silicon from the silicon-absorbing portion. The silicon-absorbing portion preferentially absorbs silicon, the silicon-absorbing portion is a liquid metal at the operating temperature, and the solid oxide membrane is permeable to oxygen.

A system for recycling machined metal produced by an electrochemical material removal process. The system includes a machining unit and an electrowinning unit. The machining unit includes an anode to receive a workpiece, a cathode tool, and a first pulse generator to provide a voltage or current waveform between the anode and the cathode tool. The electrowinning unit includes an electrowinning cathode, an electrowinning anode, and a second pulse generator to provide a voltage or current waveform between the electrowinning anode and the electrowinning cathode. The machining unit is in fluid communication with the electrowinning unit.