A method of applying a protective coating with improved adhesion on an aluminum alloy component includes first pretreating the surface of a component by depositing a sacrificial protective immersion layer using a zincating or similar process. Portions of the protective immersion layer as well as portions of the underlying aluminum alloy substrate are then electrolytically etched off in an ionic liquid. A protective aluminum coating is then electrodeposited on the component in an ionic liquid.

A method of applying a protective coating with improved adhesion on an aluminum alloy component includes first pretreating the surface of a component by depositing a sacrificial protective immersion layer using a zincating or similar process. Portions of the protective immersion layer as well as portions of the underlying aluminum alloy substrate are then electrolytically etched off in an ionic liquid. A protective aluminum coating is then electrodeposited on the component in an ionic liquid.

An electrolyte (EL) for the electrolytic polishing of a metallic substrate includes at least one fluoride compound (F) and/or one chloride compound (Cl), and at least one complexing agent (CA), wherein the electrolyte (EL) does not contain an acid compound that is not a complexing agent. Furthermore, a process for the electrolytic polishing of a metallic substrate wherein the electrolyte (EL) is applied is described.

An electrolyte (EL) for the electrolytic polishing of a metallic substrate includes at least one fluoride compound (F) and/or one chloride compound (Cl), and at least one complexing agent (CA), wherein the electrolyte (EL) does not contain an acid compound that is not a complexing agent. Furthermore, a process for the electrolytic polishing of a metallic substrate wherein the electrolyte (EL) is applied is described.

Use of dry electrolytes to polish titanium and other metal and alloy surfaces by ion transport wherein a conducting liquid in the dry electrolyte includes hydrochloric acid (HCl).

Use of dry electrolytes to polish titanium and other metal and alloy surfaces by ion transport wherein a conducting liquid in the dry electrolyte includes hydrochloric acid (HCl).

Systems and methods for additive manufacturing support removal of an additive manufactured component are provided. The method includes additively manufacturing a built component including at least one support having a thickness, and gaseous carburizing the built component and the at least one support to form a carburized component and at least one carburized support. Each of the carburized component and the at least one carburized support have a carburization layer with a predefined depth. The method includes removing the carburization layer to form the component devoid of the at least one carburized support.

Systems and methods for additive manufacturing support removal of an additive manufactured component are provided. The method includes additively manufacturing a built component including at least one support having a thickness, and gaseous carburizing the built component and the at least one support to form a carburized component and at least one carburized support. Each of the carburized component and the at least one carburized support have a carburization layer with a predefined depth. The method includes removing the carburization layer to form the component devoid of the at least one carburized support.

A system for electroplating a web of conductive material with a source material comprises a transport mechanism, an electrical contact, a plating bath, and at least one nozzle. The transport mechanism transports the web through the system. The electrical contact electrically engages the web to cause current to flow into the web. The plating bath contains a volume of an electrically conductive liquid contain ions of the source material. The nozzle is configured to flow a low electrical conductivity fluid onto the web. A portion of the web is immersed in the electrically conductive liquid. The current flowing in the web causes the ions of the source material in the electrically conductive liquid to attach to a surface of the portion of the web.

A method for removing powder from a component or part produced by metal additive manufacturing systems based on powder beds. The method includes manufacturing a part by additive manufacturing, the part having at least one internal cavity with at least one external opening. The internal cavity is at least partly filled with powder, the powder in the internal cavity having grains agglomerated or connected to each other. The method further including: evacuating gas from the internal cavity; adding liquid electrolyte to the internal cavity, and using an electrochemical process for separating connected powder grains in the cavity.