A process for the preparation of plexifilamentary film-fibril strands of polymer. The process includes the steps of generating a spin fluid containing (a) 5 to 30 wt. % containing one or more polymer types, (b) a primary spin agent selected from the group consisting of dichloromethane, cis-1,2-dichloroethylene and trans-1,2-dichloroethylene, and (c) a co-spin agent comprising 1H,6H-perfluorohexane or 1H-perfluorohexane or 1H-perfluoroheptane. The spin fluid is flash-spun at a pressure that is greater than the autogenous pressure of the spin fluid into a region of lower pressure to form plexifilamentary film-fibril strands of the polymer. The co-spin agent is present in the spin fluid in an amount sufficient to form an azeotrope-like composition with the primary spin agent in the presence of the one or more polymer types. The polymer may be selected from the group consisting of high density polyethylene, polypropylene, polybutene-1, polymethylpentene, polyvinylidene fluoride, poly (ethylene tetrafluoroethylene), and blends of the foregoing.

A process for the preparation of plexifilamentary film-fibril strands of polymer. The process includes the steps of generating a spin fluid containing (a) 5 to 30 wt. % containing one or more polymer types, (b) a primary spin agent selected from the group consisting of dichloromethane, cis-1,2-dichloroethylene and trans-1,2-dichloroethylene, and (c) a co-spin agent comprising 1H,6H-perfluorohexane or 1H-perfluorohexane or 1H-perfluoroheptane. The spin fluid is flash-spun at a pressure that is greater than the autogenous pressure of the spin fluid into a region of lower pressure to form plexifilamentary film-fibril strands of the polymer. The co-spin agent is present in the spin fluid in an amount sufficient to form an azeotrope-like composition with the primary spin agent in the presence of the one or more polymer types. The polymer may be selected from the group consisting of high density polyethylene, polypropylene, polybutene-1, polymethylpentene, polyvinylidene fluoride, poly (ethylene tetrafluoroethylene), and blends of the foregoing.

A composition comprising a plurality of electrospun fiber fragments comprising at least one polymer, a plurality of electrospun fiber fragment clusters comprising at least one polymer, and, optionally, a carrier medium, is disclosed. Also disclosed is a kit comprising a first component of a plurality of electrospun fiber fragments, and a second component of a carrier medium. Also disclosed is a composition comprising a plurality of micronized electrospun fiber fragments, a carrier medium, and, optionally, a plurality of cells. Also disclosed is a biocompatible textile comprising a plurality of micronized electrospun fiber fragments. Also disclosed is a biocompatible suture comprising at least one electrospun fiber. Also disclosed is a method for making a biocompatible suture, comprising electrospinning a polymer solution onto a receiving surface, forming one or more non-overlapping nanofiber threads, removing the nanofiber threads from the receiving surface, and cutting the nanofiber threads into one or more biocompatible sutures.

A composition comprising a plurality of electrospun fiber fragments comprising at least one polymer, a plurality of electrospun fiber fragment clusters comprising at least one polymer, and, optionally, a carrier medium, is disclosed. Also disclosed is a kit comprising a first component of a plurality of electrospun fiber fragments, and a second component of a carrier medium. Also disclosed is a composition comprising a plurality of micronized electrospun fiber fragments, a carrier medium, and, optionally, a plurality of cells. Also disclosed is a biocompatible textile comprising a plurality of micronized electrospun fiber fragments. Also disclosed is a biocompatible suture comprising at least one electrospun fiber. Also disclosed is a method for making a biocompatible suture, comprising electrospinning a polymer solution onto a receiving surface, forming one or more non-overlapping nanofiber threads, removing the nanofiber threads from the receiving surface, and cutting the nanofiber threads into one or more biocompatible sutures.

A system for making a nonwoven nonwoven spun-bond or melt-blown fabric has a spinneret for spinning fibers or filaments, a cooler downstream of the spinneret for cooling the spun fibers or filaments, a stretcher downstream of the cooler for stretching the cooled fibers or filaments, and a conveyor downstream of the stretcher. The stretched and cooled fibers or filaments are deposited as a nonwoven web on the conveyor. Sensors measure input parameters at the spinneret, at the cooler, at the stretcher, and/or at at least one diffuser or at the conveyor. An evaluating unit for determining an output parameter from the measured input parameter with respect to a predetermined reference parameter.

A system for making a nonwoven nonwoven spun-bond or melt-blown fabric has a spinneret for spinning fibers or filaments, a cooler downstream of the spinneret for cooling the spun fibers or filaments, a stretcher downstream of the cooler for stretching the cooled fibers or filaments, and a conveyor downstream of the stretcher. The stretched and cooled fibers or filaments are deposited as a nonwoven web on the conveyor. Sensors measure input parameters at the spinneret, at the cooler, at the stretcher, and/or at at least one diffuser or at the conveyor. An evaluating unit for determining an output parameter from the measured input parameter with respect to a predetermined reference parameter.

According to an embodiment, an electrospinning apparatus includes an electrospinning head and a storage case. The electrospinning head includes a nozzle capable of ejecting a material liquid and is movable between a first move position and a second move position. In the storage case, a storage hollow capable of accommodating a nozzle is formed, and an opening to the outside of the storage hollow is formed in the storage case. The storage case causes the nozzle of the electrospinning head located at the first move position to be arranged at a position separate from the storage hollow and causes the nozzle of the electrospinning head located at the second move position to be accommodated inside the storage hollow.

According to one embodiment, a spinning apparatus includes a spinning head and a rotational brush. An organic material is filled up inside the spinning head, and the spinning head ejects the organic material on a surface of a base to form a sheet of the organic fiber on the surface of the base. The rotational brush includes a plurality of brush bristles and is rotated while the brush bristles are in contact with the sheet in the surface of the base. The rotational brush strips the organic fiber from a part of the sheet by the rotation.

Electrospinning apparatus and method for electrospinning of material by ejecting spinning material from a nozzle outlet (3a). The electrospinning apparatus includes a spinning material supply unit (6), a nozzle unit (3) with a nozzle outlet (3a), a collector unit (1) for collecting a fibre (8) formed during operation of the electrospinning apparatus and a voltage supply unit (2) for applying a voltage difference between the nozzle unit (3) and collector unit (1). An imaging device (4) is present for capturing an image of a conus (7) and the fibre (8) being formed during operation, as well as a processing unit (5) connected to the imaging device (4), spinning material supply unit (6) and voltage supply unit (2). The processing unit (5) is arranged to determine a shape of the conus (7), and control operation of the electrospinning apparatus based on the determined shape of the conus (7).

According to an embodiment, an electrospinning apparatus includes an electrospinning head and a storage case. The electrospinning head includes a nozzle capable of ejecting a material liquid and is movable between a first move position and a second move position. In the storage case, a storage hollow capable of accommodating a nozzle is formed, and an opening to the outside of the storage hollow is formed in the storage case. The storage case causes the nozzle of the electrospinning head located at the first move position to be arranged at a position separate from the storage hollow and causes the nozzle of the electrospinning head located at the second move position to be accommodated inside the storage hollow.