Provided herein are scalable methods of spinning fiber comprising bi-constituent blends of cellulose and recombinant spider silk polypeptides. Also provided are compositions comprising blended fibers of cellulose and recombinant spider silk polypeptides.

A dyeing and welding process may be configured to convert a substrate into a welded substrate having at least some color imparted thereto via a dye and/or coloring agent by applying a process solvent having a dye and/or coloring agent therein to the substrate, wherein the process solvent interrupts one or more intermolecular force between one or more component in the substrate. The substrate may be configured as a natural fiber, such as cellulose, hemicelluloses, and silk. The process solvent may include a binder, such as dissolved biopolymer (e.g., cellulose). After application of a process solvent comprised of a dye and/or coloring agent, the substrate may be exposed to a second application of a process solvent comprised of a binder, which second application may occur before or after a process temperature/pressure zone, process solvent recovery zone, and/or drying zone.

A dyeing and welding process may be configured to convert a substrate into a welded substrate having at least some color imparted thereto via a dye and/or coloring agent by applying a process solvent having a dye and/or coloring agent therein to the substrate, wherein the process solvent interrupts one or more intermolecular force between one or more component in the substrate. The substrate may be configured as a natural fiber, such as cellulose, hemicelluloses, and silk. The process solvent may include a binder, such as dissolved biopolymer (e.g., cellulose). After application of a process solvent comprised of a dye and/or coloring agent, the substrate may be exposed to a second application of a process solvent comprised of a binder, which second application may occur before or after a process temperature/pressure zone, process solvent recovery zone, and/or drying zone.

A yarn producing apparatus for producing carbon nanotube (CNT) yarn by aggregating CNT fibers. A front roller continuously draws the CNT fibers from at least one CNT forming substrate, a yarn producing unit aggregates the CNT fibers drawn by the front roller, and a status monitors a state of the CNT fibers drawn from the CNT forming substrate, or the CNT yarn.

A yarn producing apparatus for producing carbon nanotube (CNT) yarn by aggregating CNT fibers. A front roller continuously draws the CNT fibers from at least one CNT forming substrate, a yarn producing unit aggregates the CNT fibers drawn by the front roller, and a status monitors a state of the CNT fibers drawn from the CNT forming substrate, or the CNT yarn.

An apparatus for manufacturing open carbon fiber superfine yarn comprises a yarn feeding part for feeding a carbon fiber bundle; a tank for storing water for opening carbon fiber to immerse the carbon fiber bundle in the water for opening carbon fiber; a first drying part for drying the open carbon fiber bundle formed by the immersion in the water for opening carbon fiber; an application part for applying a catalyst to the dried open carbon fiber bundle; a second drying part for drying the catalyst-applied open carbon fiber bundle to obtain open carbon fiber resin tape; a slitting part for slitting the open carbon fiber resin tape longitudinally; and a twisting part for twisting a plurality of the open carbon fiber resin tapes slit by the slitting part to form open carbon fiber superfine yarn.

An apparatus for manufacturing open carbon fiber superfine yarn comprises a yarn feeding part for feeding a carbon fiber bundle; a tank for storing water for opening carbon fiber to immerse the carbon fiber bundle in the water for opening carbon fiber; a first drying part for drying the open carbon fiber bundle formed by the immersion in the water for opening carbon fiber; an application part for applying a catalyst to the dried open carbon fiber bundle; a second drying part for drying the catalyst-applied open carbon fiber bundle to obtain open carbon fiber resin tape; a slitting part for slitting the open carbon fiber resin tape longitudinally; and a twisting part for twisting a plurality of the open carbon fiber resin tapes slit by the slitting part to form open carbon fiber superfine yarn.

A dyeing and welding process may be configured to convert a substrate into a welded substrate having at least some color imparted thereto via a dye and/or coloring agent by applying a process solvent having a dye and/or coloring agent therein to the substrate, wherein the process solvent interrupts one or more intermolecular force between one or more component in the substrate. The substrate may be configured as a natural fiber, such as cellulose, hemicelluloses, and silk. The process solvent may include a binder, such as dissolved biopolymer (e.g., cellulose). After application of a process solvent comprised of a dye and/or coloring agent, the substrate may be exposed to a second application of a process solvent comprised of a binder, which second application may occur before or after a process temperature/pressure zone, process solvent recovery zone, and/or drying zone.

A dyeing and welding process may be configured to convert a substrate into a welded substrate having at least some color imparted thereto via a dye and/or coloring agent by applying a process solvent having a dye and/or coloring agent therein to the substrate, wherein the process solvent interrupts one or more intermolecular force between one or more component in the substrate. The substrate may be configured as a natural fiber, such as cellulose, hemicelluloses, and silk. The process solvent may include a binder, such as dissolved biopolymer (e.g., cellulose). After application of a process solvent comprised of a dye and/or coloring agent, the substrate may be exposed to a second application of a process solvent comprised of a binder, which second application may occur before or after a process temperature/pressure zone, process solvent recovery zone, and/or drying zone.

The present invention provides a production process characterized in that a false twisting process is added between a spinning process and a winding process so that yarn slivers undergo excessive pre-torsion in an axial direction and twists which are same in quantity but different in twisting direction are generated on the yarn slivers. Absorption of glucose-containing sulfur dyestuff is performed in a dyeing process. An ammonia removal process is performed in a high-temperature and high-pressure tank so that residual ammonia in a fabric is evaporated. The evaporated ammonia is collected and then fed back to a mercerizing process for continuous use. The present invention also provides a production line including a spinning unit having a false twisting device, a dyeing unit configured to realize the dyeing process, and a liquid ammonia finishing unit consisting of a fabric mercerizing device, an ammonia removal device, an ammonia recycling device and a controller.