Three-dimensional weaving, knitting, or braiding tools may be used to create three-dimensional fabric (24) with internal pockets (56). The pockets (56) may be shaped to receive electrical components such as switch electrodes (46A, 46B) for a switch (18). The fabric (24) may have adjacent first and second layers that are interposed between the switch electrodes (46A, 46B). The switch electrodes (46A, 46B) may be biased apart using magnets (46A-1, 46B-1) or other biasing structure. In a region of the fabric (24) that overlaps the first and second switch electrodes (46A, 46B), the first and second layers of fabric may be disconnected from each other. This allows the first and second layers to pull away from each other so that the electrodes (46A, 46B) are separated by the biasing force from the biasing structure. The switch (18) can be closed by pressing the electrodes (46A, 46B) together.

The present invention provides a fiber-reinforced resin intermediate material, including not only a thermoplastic resin but also a thermosetting resin, in which defects such as voids are difficult to be generated and which is excellent in shaping ability; and a method for manufacturing the same. The fiber-reinforced resin intermediate material according to the present invention is a fiber-reinforced resin intermediate material formed by attaching a resin to an outer surface part of a reinforcing fiber substrate formed of reinforcing fibers subjected to opening and heating the resin to a temperature equal to or higher than the melting point of the resin to impregnate the reinforcing fiber substrate with the resin, wherein the reinforcing fiber substrate has void space that is opened on an outer surface thereof and the resin is in a semi-impregnated state.

The present invention provides a fiber-reinforced resin intermediate material, including not only a thermoplastic resin but also a thermosetting resin, in which defects such as voids are difficult to be generated and which is excellent in shaping ability; and a method for manufacturing the same. The fiber-reinforced resin intermediate material according to the present invention is a fiber-reinforced resin intermediate material formed by attaching a resin to an outer surface part of a reinforcing fiber substrate formed of reinforcing fibers subjected to opening and heating the resin to a temperature equal to or higher than the melting point of the resin to impregnate the reinforcing fiber substrate with the resin, wherein the reinforcing fiber substrate has void space that is opened on an outer surface thereof and the resin is in a semi-impregnated state.

A method of making a fiber preform, and the preform, for fabricating a turbine engine blade out of composite material, the method including: making a single-piece fiber blank by three-dimensional weaving with layers of longitudinal yarns interlinked by yarns of layers of transverse yarns; and shaping the fiber blank to obtain a single-piece fiber preform including a portion forming an airfoil preform and at least one portion forming a platform preform. During weaving, yarns of a first group of longitudinal yarns are extracted from the fiber blank beside one of side faces of the blank to form a portion corresponding to a blade platform preform, and yarns of a second group of longitudinal yarns are inserted into the fiber blank with mutual crossing of the yarns of the first group and the yarns of the second group.

A fibrous structure includes a main plate and a sub-plate. The main plate, which is formed by a multi-layer textile, includes a plurality of stacked fiber layers. Each fiber layer includes main plate warps and main plate wefts. The sub-plate, which is formed by a multi-layer textile, includes a plurality of stacked fiber layers. Each fiber layer includes sub-plate warps and sub-plate wefts. The main plate and the sub-plate are integrally woven with each other in a state intersecting each other. The main plate wefts and the sub-plate wefts have a smaller volume density at an intersecting portion where the main plate and the sub-plate intersect than a portion separate from the intersecting portion.

The present invention involves a Bi-axial bias weaving machine and two dimension woven structures (material) having interlaced bias strands. The material includes plain, twill and satin structures made of two bias flat strands (tape) interlacing each other at particular angles (30-60). The weaving machine includes bias holders assembly, chains, bias rapiers and take-up assembly. The embodiment of this invention may be utilized to produce high performance fabrics such as textile performs for aerospace composites.

In a fiber structure woven as a single piece by three-dimensional weaving, first warp yarns interlink layers of weft yarns in a first portion of the fiber structure adjacent to a non-interlinked zone and also weft yarns of a second portion of the fiber structure beyond the non-interlinked zone, and second warp yarns interlink layers of weft yarns of the second portion of the fiber structure adjacent to the non-interlinked zone and also layers of weft yarns of the first portion of the fiber structure beyond the non-interlinked zone, such that the paths of the first and second warp yarns cross in at least one transition zone extending within the fiber structure from the end of the non-interlinked zone, the transition zone extending in the warp direction over a distance greater than the pitch between adjacent warp columns.

An illumination apparatus includes a woven fabric in which optical fibers are woven as a constituent yarn and a light source. The illumination apparatus makes light delivered from the light source incident upon the end surfaces on one end side of the optical fibers and emits the light at least from the end surfaces on the other end side of the optical fibers for illumination. The other end side of the optical fibers is exposed from the woven fabric to constitute exposed parts, and the end parts of a plurality of the exposed parts on the other end side are supported by an end part support to form emitting parts which emit light from the light source. On the end part support, the end parts of the exposed parts on the other end side are individually supported such that their respective end surfaces are aligned on the same plane.

An illumination apparatus includes a woven fabric in which optical fibers are woven as a constituent yarn and a light source. The illumination apparatus makes light delivered from the light source incident upon the end surfaces on one end side of the optical fibers and emits the light at least from the end surfaces on the other end side of the optical fibers for illumination. The other end side of the optical fibers is exposed from the woven fabric to constitute exposed parts, and the end parts of a plurality of the exposed parts on the other end side are supported by an end part support to form emitting parts which emit light from the light source. On the end part support, the end parts of the exposed parts on the other end side are individually supported such that their respective end surfaces are aligned on the same plane.

Preforms including fiber reinforced nodes for use in fiber reinforced composite structures and methods for making fiber reinforced composite structures. Preforms with woven fabric elements extending radially from a common node include at least one reinforcing fiber interwoven between at least two elements and passing through the node. A method of assembling preform structures using the preforms to provide a structure with reinforced nodes.