A machine and method are presented for continuously forming a woven composite with controllable internal fabric geometry. The machine may include one or more spools for dispensing one or more warp filaments, a roller assembly configured to receive a composite weave, a warp rack having a plurality of warp heads for engaging the warp filaments and vertically adjusting position to dynamically create a weave pattern in response to the insertion of one or more weft filaments by a weft inserter stack.

Disclosed is a weaving assembly including a rotatable base, a base positional controller, a weave control grid, a warp fiber support, warp fiber arms, a warp fiber arm positional controller and a fill fiber wand.

Embodiments relate to conductive textiles and methods of their production, as well as systems for electronically connecting devices through conductive textiles. An example textile comprises a first electrically conductive track; a second electrically conductive track; and at least one non-conductive portion. At least a portion of the first electrically conductive track overlaps or is in close proximity to at least a portion of the second electrically conductive track. At least said portions of the respective tracks are separated by an insulating material so that there is no electrical coupling between the first and second tracks.

Embodiments relate to conductive textiles and methods of their production, as well as systems for electronically connecting devices through conductive textiles. An example textile comprises a first electrically conductive track; a second electrically conductive track; and at least one non-conductive portion. At least a portion of the first electrically conductive track overlaps or is in close proximity to at least a portion of the second electrically conductive track. At least said portions of the respective tracks are separated by an insulating material so that there is no electrical coupling between the first and second tracks.

In a woven fabric woven from first constituent yarns as one of warps and wefts and second constituent yarns as the other, a part of the first constituent yarns are 2 to 15 side emission type optical fibers woven in juxtaposition, and, when the number of the side emission type optical fibers is 3 or more, a twist-preventing yarn having a dimeter smaller than that of the side emission type optical fibers is interposed between the one or two side emission type optical fibers and the one or two side emission type optical fibers.

In a woven fabric woven from first constituent yarns as one of warps and wefts and second constituent yarns as the other, a part of the first constituent yarns are 2 to 15 side emission type optical fibers woven in juxtaposition, and, when the number of the side emission type optical fibers is 3 or more, a twist-preventing yarn having a dimeter smaller than that of the side emission type optical fibers is interposed between the one or two side emission type optical fibers and the one or two side emission type optical fibers.

A machine and method are presented for producing interlaced composite components. The method includes: depositing a first one or more warp filaments onto a deposition surface in a first linear direction, inserting, on top of the first one or more warp filaments, a first one or more weft filaments in a second linear direction, where the second direction is in the same plane as the first one or more warp filaments but is not parallel to the direction of the first one or more warp filaments, depositing, on top of the one or more first weft filaments, one or more second warp filaments in first linear direction, where the second one or more warp filaments are not collinear with the first one of more warp filaments, and inserting, on top of the second one or more warp filaments, a second one or more weft filaments in the second direction.

A machine and method are presented for producing interlaced composite components. The method includes: depositing a first one or more warp filaments onto a deposition surface in a first linear direction, inserting, on top of the first one or more warp filaments, a first one or more weft filaments in a second linear direction, where the second direction is in the same plane as the first one or more warp filaments but is not parallel to the direction of the first one or more warp filaments, depositing, on top of the one or more first weft filaments, one or more second warp filaments in first linear direction, where the second one or more warp filaments are not collinear with the first one of more warp filaments, and inserting, on top of the second one or more warp filaments, a second one or more weft filaments in the second direction.

A fabric sheet with interwoven plastic strips is provided. The fabric sheet includes a plurality of weft threads and a plurality of warp threads interwoven together. One of the weft threads and the warp threads includes a fabric material and the other of the weft threads and the warp threads includes a plastic material.

An exemplary weaving method includes placing a first section of a fill fiber between warp fibers, forming a pick, moving a base to reposition the warp fibers, and placing a second section of the fill fiber between the warp fibers.