Disclosed are various systems and features for use with a machine, such as a sewing machine, to facilitate 3-dimensional vision systems that may enable operations on non-flat objects and paths. Such systems and features may be useful in the context of performing an action along a self-guided path on a substrate.

A sewn product making apparatus such as a sewing robot can be used to produce a variety of products over a broad range of sizes, shapes or materials. Various examples are provided related to the automation of sewing robots, and the making of sewn products. In one example, among others, a system can generate a product making path using a product construction file, and instruct a sewing device and fabric mover(s) to automatically sew the product based upon the product making path. The product making path can be modified when a deviation is detected, and the sewing adjusted based upon the modified product making path. The product construction file can be generated using information from a computer aided design associated with the product.

Provided is a method for preparing sewing guide patterns suitable for constructing groups of patchwork components used in quilting. A rectangular sewing guide outer perimeter exactly includes either two or four congruent instances of rectangular, right-angle triangle or isosceles triangle patchwork components. A nested series of additional sewing guide elements are placed inside the rectangle where the points of each element are placed at the midpoints of the sides of the previous element. The number of elements is selected in consideration of aesthetic objectives. Final sewing guide patterns are prepared by adding a space equal to two times a seam allowance between each of the shared sides of the contiguous instances of the patchwork components in the rectangle and added elements. The pattern is suitable for assembling a plurality of patchwork components by methods known in the art as foundation piecing. The components are released by cutting between the added spaces.

Provided is a method for preparing sewing guide patterns suitable for constructing groups of patchwork components used in quilting. A rectangular sewing guide outer perimeter exactly includes either two or four congruent instances of rectangular, right-angle triangle or isosceles triangle patchwork components. A nested series of additional sewing guide elements are placed inside the rectangle where the points of each element are placed at the midpoints of the sides of the previous element. The number of elements is selected in consideration of aesthetic objectives. Final sewing guide patterns are prepared by adding a space equal to two times a seam allowance between each of the shared sides of the contiguous instances of the patchwork components in the rectangle and added elements. The pattern is suitable for assembling a plurality of patchwork components by methods known in the art as foundation piecing. The components are released by cutting between the added spaces.

Due to rapid advancement in computing technology of both hardware and software, the labor intensive sewing process has been transformed into a technology-intensive automated process. During an automated process, processing of a work piece can be visually monitored using a sensor system. Data gathered from the sensor system can be used to infer the condition and/or position of the work piece in the work area using, e.g., models of a sensor profile. Evaluation can be carried out before processing begins, during processing and/or after processing of the work piece. Examples of systems and methods are described that provide for initially and successively matching the model of the expected shape for a product work piece to a set of sensor readings of the work piece in order to determine the position of the work piece and support a variety of useful features.

Various examples are provided related to transporting and sewing material in, e.g., automation of sewing robots. Multiple pieces of layered materials can be transported on a flat planar surface while maintaining the material layer's position and orientation relative to one another during a sewing procedure of these materials along any arbitrary seam shape. In one example, among others, a method includes positioning a second piece of material on a first piece of material located on a sewing plane, positioning a material holding apparatus over the pieces of material to secure position and orientation between the pieces of material, locating the pieces of material with respect to an automated sewing machine by repositioning the material holding apparatus, and sewing the second piece of material to the first piece of material. The methods can eliminate the need of custom-made templates for sewing arbitrarily shaped seams with an automated sewing machine.

Disclosed are various systems and features for use with a machine, such as a sewing machine, to facilitate augmented-reality features such as projecting assistive visual elements or virtual UI elements into an operational area. Such systems and features may be useful in the context of performing an action along a self-guided path on a substrate.

Disclosed are various systems and features for use with a machine, such as a sewing machine, to facilitate augmented-reality features such as projecting assistive visual elements or virtual UI elements into an operational area. Such systems and features may be useful in the context of performing an action along a self-guided path on a substrate.

Disclosed are various systems and features for use with a machine, such as a sewing machine, to facilitate patch library systems that may enable the storage and retrieval of patch configuration information. Such systems and features may be useful in the context of performing an action along a self-guided path on a substrate.

Disclosed are various systems and features for use with a machine, such as a sewing machine, to facilitate patch library systems that may enable the storage and retrieval of patch configuration information. Such systems and features may be useful in the context of performing an action along a self-guided path on a substrate.