A shoe outsole dispensing apparatus having a dispenser located above the conveyor carrying adhesive-coated shoe outsoles that are classified into left outsoles and right outsoles and that are dispensed such that the left outsoles to a first side of the conveyor and the right outsoles to a second side of the conveyor is provided. A controller controls the operation of the dispenser. As a result of the outsoles coated with adhesive being automatically classified as left and right outsoles by the dispenser, and the outsoles are dispensed on opposite sides of the conveyor carrying the outsoles, this has the result that productivity of assembling shoes greatly increased as a result of the ability to dispose outsoles very quickly compared to the prior art operation of manually sorting the outsoles, and also the occurrence of shoe defects due to manual errors may be prevented, thus enhancing shoe quality.

Systems and methods of manufacturing a shoe outsole are provided wherein at least a portion of the resulting shoe outsole includes embedded particles. An example method includes applying adhesive to at least one region of the shoe outsole, depositing selected particles onto the adhesive to provide the shoe outsole with a first coat of particles, and at least partially curing the adhesive. The method continues by applying additional adhesive over the first coat of particles, depositing additional particles onto the adhesive to provide the shoe outsole with a second coat of particles, and at least partially curing the subsequent application of adhesive.

Systems and methods of manufacturing a shoe outsole are provided wherein at least a portion of the resulting shoe outsole includes embedded particles. An example method includes applying adhesive to at least one region of the shoe outsole, depositing selected particles onto the adhesive to provide the shoe outsole with a first coat of particles, and at least partially curing the adhesive. The method continues by applying additional adhesive over the first coat of particles, depositing additional particles onto the adhesive to provide the shoe outsole with a second coat of particles, and at least partially curing the subsequent application of adhesive.

An article of footwear flat pattern upper (126, 300, 302) having an upper portion (302) and a footbed portion (304) is provided. The upper portion (302) and the footbed portion (304) are integrally coextensive, such that the upper portion (302) lateral side (317) converges with the footbed lateral side (317). The footbed portion (304) includes a concave edge (319) extending between the footbed toe end (312) and the footbed heel end (314) along the footbed medial side (315) and a plurality of forming apertures along the medial side (315). The upper portion (302) also includes a plurality of forming apertures extending along the medial side (315).

An article of footwear flat pattern upper (126, 300, 302) having an upper portion (302) and a footbed portion (304) is provided. The upper portion (302) and the footbed portion (304) are integrally coextensive, such that the upper portion (302) lateral side (317) converges with the footbed lateral side (317). The footbed portion (304) includes a concave edge (319) extending between the footbed toe end (312) and the footbed heel end (314) along the footbed medial side (315) and a plurality of forming apertures along the medial side (315). The upper portion (302) also includes a plurality of forming apertures extending along the medial side (315).

Manufacturing of article of footwear include temporarily mating a sole and an upper to determine processes to be performed to the sole and/or the upper before permanently mating. As specific operations are determined based on the particular combination of a sole and an upper, the sole and upper are individually tracked through the subsequent processes to ensure the correct pairing is achieved at the time of permanent mating. The tracking may leverage identifiers in the tooling supporting the upper and in the sole.

Manufacturing of article of footwear include temporarily mating a sole and an upper to determine processes to be performed to the sole and/or the upper before permanently mating. As specific operations are determined based on the particular combination of a sole and an upper, the sole and upper are individually tracked through the subsequent processes to ensure the correct pairing is achieved at the time of permanent mating. The tracking may leverage identifiers in the tooling supporting the upper and in the sole.

An upper for an article of footwear and a method of manufacturing the upper for an article of footwear are disclosed. The upper incorporates a textile element with edges that are joined together to define at least a portion of a void for receiving a foot. The joined edges form a plurality of seams within the textile element, including a longitudinal seam extending on the lower region of the upper from a heel region to a forefoot region. Various warp knitting or weft knitting processes, including circular knitting, may be utilized to form the textile element.

An upper for an article of footwear and a method of manufacturing the upper for an article of footwear are disclosed. The upper incorporates a textile element with edges that are joined together to define at least a portion of a void for receiving a foot. The joined edges form a plurality of seams within the textile element, including a longitudinal seam extending on the lower region of the upper from a heel region to a forefoot region. Various warp knitting or weft knitting processes, including circular knitting, may be utilized to form the textile element.

The manufacturing of footwear includes the joining of components. The joining may be accomplished with adhesive. The adhesive, such as a polyurethane, is applied as a single-sided adhesive to a footwear component. The application of the adhesive can contaminate the system that is applying the adhesive with intentional over spray of the footwear component. The over spray ensures adequate coverage of the footwear component to allow a sufficient bond. A masking platform of the system masks portions of the system to limit the contamination caused by the over spray. Additionally, material brushes and scrapers may engage with components of the system to remove or limit adhesive contamination on those components. A vision system maps a surface of the footwear component to ensure the adhesive is applied for the specific article.