The present invention generally relates to layered embroidered headwear and methods for producing layered embroidered headwear. More particularly, the embroidering method of the present invention can produce headwear, including cap panels for producing the headwear, that comprises vivid decorations and designs, which are highly breathable and lightweight. As described herein, the embroidering method of the present invention can apply multiple levels of embroidering thread on top of each other to produce elaborate patterns or designs on the headwear without jeopardizing the breathability or weight of the headwear.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

This invention expands and improves upon the existing art by providing numerous new vehicles whereby decorative inserts are received on or in different surfaces to enhance visual effects. Embodiments of the invention specify one or more regions associated with an article wherein a decorative insert may be interchanged. The region may be a cavity to receive the insert, after which the cavity may be protected with a transparent or translucent cover that may involve a frictional fit, form part of a hinged door, and so forth. Alternatively, if the insert is a fabric or textile containing embroidery, needlepoint of the like, the region may comprise an area with a perimeter conducive to sewing or stitching. Again, the region may or not be protected with a cover of some kind. Specific embodiments include see-through bowls that accept flexible, elongated inserts for side viewing, and wreath holders with multiple degrees of interchangeability.

This invention expands and improves upon the existing art by providing numerous new vehicles whereby decorative inserts are received on or in different surfaces to enhance visual effects. Embodiments of the invention specify one or more regions associated with an article wherein a decorative insert may be interchanged. The region may be a cavity to receive the insert, after which the cavity may be protected with a transparent or translucent cover that may involve a frictional fit, form part of a hinged door, and so forth. Alternatively, if the insert is a fabric or textile containing embroidery, needlepoint of the like, the region may comprise an area with a perimeter conducive to sewing or stitching. Again, the region may or not be protected with a cover of some kind. Specific embodiments include see-through bowls that accept flexible, elongated inserts for side viewing, and wreath holders with multiple degrees of interchangeability.

An article of footwear with an upper including a ribbon structure is disclosed. The ribbon structure comprises ribbon sections running in at least two different directions. Ribbon sections are connected at nodes. Between nodes portions of ribbon act like links joining the nodes. The links can be arranged in various geometries, including a rectangular grid and a triaxial grid. The ribbon structure may extend the entire length of the article of footwear, and may extend through a forefoot, midfoot and heel.

An article of footwear with an upper including a ribbon structure is disclosed. The ribbon structure comprises ribbon sections running in at least two different directions. Ribbon sections are connected at nodes. Between nodes portions of ribbon act like links joining the nodes. The links can be arranged in various geometries, including a rectangular grid and a triaxial grid. The ribbon structure may extend the entire length of the article of footwear, and may extend through a forefoot, midfoot and heel.

An article of footwear with an upper including a ribbon structure is disclosed. The ribbon structure comprises ribbon sections running in at least two different directions. Ribbon sections are connected at nodes that may move substantially independently of other nodes. The ribbon structure can provide strength along one of the directions and may simultaneously remain slack in the other direction.

An article of footwear with an upper including a ribbon structure is disclosed. The ribbon structure comprises ribbon sections running in at least two different directions. Ribbon sections are connected at nodes that may move substantially independently of other nodes. The ribbon structure can provide strength along one of the directions and may simultaneously remain slack in the other direction.

A plate for an article of footwear includes a substrate, a first strand portion attached to the substrate via first stitching, and a second strand portion disposed on the first layer. The first strand portion includes first segments that each extend between two different locations along the substrate to form a first layer on the substrate. The second strand portion includes second segments that each extend between two different locations along the substrate to form a second layer on the first layer.