A method of making an article of footwear with an upper including a ribbon structure is disclosed. The method includes laying down ribbon elements in straight and winding sections. The method includes stitching or otherwise attaching the ribbon elements to a backing layer. The method also includes embroidering a periphery of the ribbon structure to tack down any raised portions of the ribbon at the periphery. The method also includes inserting a lace through loops in the ribbon structure.

A method of making an article of footwear with an upper including a ribbon structure is disclosed. The method includes laying down ribbon elements in straight and winding sections. The method includes stitching or otherwise attaching the ribbon elements to a backing layer. The method also includes embroidering a periphery of the ribbon structure to tack down any raised portions of the ribbon at the periphery. The method also includes inserting a lace through loops in the ribbon structure.

An article of footwear with an upper including a ribbon structure is disclosed. The ribbon structure comprises ribbon sections running in at least two different directions. Ribbon sections are connected at nodes. Between nodes portions of ribbon act like links joining the nodes. The links can be arranged in various geometries, including a rectangular grid and a triaxial grid. The ribbon structure may extend the entire length of the article of footwear, and may extend through a forefoot, midfoot and heel.

An article of footwear includes a sole and an upper at least partially formed of a textile element. The textile element includes a yarn matrix having a plurality of interlocked strands oriented in predetermined directions. A structural element may be captured within the matrix at selected locations. In operation, the matrix is stitched onto a temporary substrate. The substrate is removed and the article coupled to a sole structure to form the article of footwear.

An article of footwear includes a sole and an upper at least partially formed of a textile element. The textile element includes a yarn matrix having a plurality of interlocked strands oriented in predetermined directions. A structural element may be captured within the matrix at selected locations. In operation, the matrix is stitched onto a temporary substrate. The substrate is removed and the article coupled to a sole structure to form the article of footwear.

Computerized methods of creating embroidery including capturing embroidery instructions, receiving instructions at an embroidery engine, creating planned patterns of stitches, and outputting instructions for stitching, including instructions for printing colors onto a thread before stitching. Color may be printed in a gradient or gradually faded, for example, from a start color to an end color, or from a start color to an intermediate color and from the intermediate color to an end color. Color may be gradually faded from a start location to an end location or from a start location to an intermediate location and from the intermediate location to an end location. Varying shades of colors may be printed, patterns may be repeated, outlines, segments, and vectors may be used, and intermediate stitch color may be determined based on number of stitches or vector length. Some embodiments allow a user to change embroidery instructions while reapplying unchanged instructions.

Computerized methods of creating embroidery including capturing embroidery instructions, receiving instructions at an embroidery engine, creating planned patterns of stitches, and outputting instructions for stitching, including instructions for printing colors onto a thread before stitching. Color may be printed in a gradient or gradually faded, for example, from a start color to an end color, or from a start color to an intermediate color and from the intermediate color to an end color. Color may be gradually faded from a start location to an end location or from a start location to an intermediate location and from the intermediate location to an end location. Varying shades of colors may be printed, patterns may be repeated, outlines, segments, and vectors may be used, and intermediate stitch color may be determined based on number of stitches or vector length. Some embodiments allow a user to change embroidery instructions while reapplying unchanged instructions.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a midfoot region of the plate than at a forefoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a midfoot region of the plate than at a forefoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

An article of footwear comprises a sole structure and an upper. The upper is connected to the sole structure to form an enclosure to at least partially receive a foot. The upper comprises a first panel forming a first portion of the upper and having a first texture, a second panel forming a second portion of the upper and having a second texture, and an embroidery area extending across portions of the first panel and the second panel and having an appearance that replicates the first texture extending into the second texture.