A textile product is disclosed having a latent image created from water-based ink which is applied using a screen printing process. The image is thereafter hidden underneath a second image created from a plasticizing emulsion such as plastisol which is partially cured. The partial cure causes a portion of the plasticizing emulsion to be removed from the textile product during washing and after repeated washings, the latent image becomes revealed.

Apparatuses and processes for producing yarn having longitudinally variable dye uptake and well as yarns having longitudinally variable dye uptake and articles prepared from these yarns are provided.

A thread-coating module includes: a base plate having a printhead opening; an inkjet printhead received in the printhead opening; and a chamber unit having a mouth for engagement with the base plate and an ink-collection slot opposing the printhead. The chamber unit and the base plate are movable relative to each other for opening and closing a coating chamber comprising the base plate and the chamber unit, with the ink-collection slot being positioned opposite the printhead in the coating chamber.

A weaving machine includes a yarn winding mechanism for winding and unwinding undyed yarns, and a yarn coloring mechanism including a hot roller, inner and outer layer color paper tape winding devices for winding and unwinding inner and outer layer color paper tapes, respectively, and a packing paper winding device for winding and unwinding a packing paper. The inner and outer layer color paper tapes are configured to clamp therebetween the undyed yarns. A squeezing device includes a closed loop belt movably pressing the packing paper against the hot roller such that inks of the inner and outer layer color paper tapes are transferred to the undyed yarns. A back-end system is configured to weave or wind the dyed yarns.

A method is provided of generating a pattern image used to form a pattern on a surface of a fabric using laser irradiation. A plurality of parameters associated with laser irradiation units are input into a user interface. The parameters include an area parameter, a laser irradiation unit density parameter, optionally a discontinuity parameter, and a dye removal parameter. A plurality of laser irradiation units arranged in a pattern area of a user interface based on computer processing of the inputted plurality of parameters is received for viewing at the user interface. The laser irradiation units collectively establish the pattern image for viewing by the user.

A blended fabric having a patterned color includes a first portion comprised of cotton and a second portion comprised of polyester. A dye that has a strong affinity for cotton and a slight affinity for polyester is applied to the fabric. The dye gives the cotton portion a deep black color and applies a light gray color to the polyester portion. A combination of deep black cotton and light gray polyester combines to provide the patterned color of the blended fabric. The blended fabric may be comprised of a larger percentage of cotton than polyester that is spun into a single filament yarn that is then knitted into a Jersey Knit styled fabric, a looped knit terry fabric, or a fleece fabric. Further, the present invention comprises a blended fabric whereby dye absorption by the cotton and not by the polyester create darker and lighter patterns within the blended fabric.

The invention relates to a process of treating a dyed fabric, in which fungi are used. The invention also relates to a package comprising a water impervious container and a fabric or a garment treated according to the process, and to a fabric or a garment as obtainable by the process of the invention.

Software and lasers are used in finishing apparel to produce a desired wear pattern or other design. A technique includes determining a fabric's response to a laser, capturing an initial image of a wear pattern on a garment, and processing the initial image to obtain a working image in grayscale. The working image is further processed to obtain a difference image by comparing each pixel relative to a dark reference. The difference image is converted to a laser values image by using the previously determined fabric response to the laser.

A method of scribing abrasion aesthetics, patterns, images, serial numbers, ply markings and/or other information, such as sizing or care information, on fabric such as denim, before or during the fabric cutting process is provided. The method comprises loading the panel abrasion software, pattern marker software, and fabric scribing software; placing the fabric on a flat surface under at least one laser; laser scribing ply numbers, serial labels, fabric markers, and panel abrasions on the fabric; cutting the fabric into fabric lengths; spreading the pre-abraded and pre-marked fabric lengths on top of each other to create multiple plies in precise alignment; cutting shaped panels along the lines of the pattern marker with a conventional knife, laser, or other appropriate cutting tool; and stacking the abraded, labeled and shaped panels robotically or manually for sewing.

A computer system of a finishing center, such as a mobile finishing center, includes a tool that allows a customer to preview or create new designs for apparel before purchase and before laser finishing. Software and lasers are used in finishing apparel to produce a desired wear pattern or other design. Based on a laser input file with a pattern, a laser will burn or ablate the pattern onto apparel. With the tool, the customer will be able to preview, create, make changes, and view images of a design, in real time, before purchase and burning or ablation by a laser. Input to the tool can include fabric template images, laser input files, and damage input. In an implementation, the customer or another user can also move, rotate, scale, and warp the image input.