A footwear manufacturing robot system includes an automated footwear manufacturing robot. A robot controller is configured to control the automated footwear manufacturing robot. A robot instructions database includes a plurality of robot manufacturing instructions. A system controller and/or the robot controller are communicatively coupled to the robot instructions database and the robot controller. The automated footwear manufacturing robot is configured to manufacture different footwear assemblies at least partially. Each of the different footwear assemblies is associated with footwear assembly identification information. The system controller is configured to select an elected manufacturing instruction of the plurality of robot manufacturing instructions based on the footwear assembly identification information. The robot controller is configured to automatically execute said elected manufacturing instruction to operate said automated footwear manufacturing robot.

This disclosure relates to a computer-implemented system and related methods for the design, evaluation, and/or manufacture of protective patient footwear, such as shoes, braces, boots, casts, corrective footwear, and orthoses. The system includes suitable hardware, software, and related peripherals, which function to acquire data related to the patient's particular footwear needs, such as by image capture, including three-dimensional scanning. The system may also acquire data through other sources of input, such as through one or more sensors for detecting various physiologic parameters associated with the lower extremity, or through input of medical conditions, prior indicators, exam, analysis, lab results, or the like, such as through medical practitioner input or other input protocols. The various inputs may be suitably processed to generate output in the form of a design accommodation to design or modify the protective patient footwear, or in the form of one or more medical evaluations or recommendations.

This disclosure relates to a computer-implemented system and related methods for the design, evaluation, and/or manufacture of protective patient footwear, such as shoes, braces, boots, casts, corrective footwear, and orthoses. The system includes suitable hardware, software, and related peripherals, which function to acquire data related to the patient's particular footwear needs, such as by image capture, including three-dimensional scanning. The system may also acquire data through other sources of input, such as through one or more sensors for detecting various physiologic parameters associated with the lower extremity, or through input of medical conditions, prior indicators, exam, analysis, lab results, or the like, such as through medical practitioner input or other input protocols. The various inputs may be suitably processed to generate output in the form of a design accommodation to design or modify the protective patient footwear, or in the form of one or more medical evaluations or recommendations.

A nozzle dispenses a material, such as an adhesive, primer, paint, or other coating, through a dispensing port on to a substrate. The spray pattern provided by the nozzle defines, at least in part, an application pattern of the material on to the substrate. An air mask port integral with the nozzle or a separate nozzle expels a mask stream of pressurized gas. The mask stream projects toward the substrate to aid in limiting an application of the material beyond an application line on the substrate. The air-mask port and the dispensing port may be moved relative to the substrate and/or the application line such that the mask stream provides a barrier to the material being applied.

A machine may be configured to re-create an internal shape of a clothing item using a pneumatically-powered fitting device. For example, the machine, based on a clothing item identifier, identifies a description of an internal shape of a clothing item. The machine transmits an instruction referencing the description to a filling station associated with the fitting device. The machine, based on the transmitting of the instruction, causes the fitting device to adjust according to the description.

A machine may be configured to re-create an internal shape of a clothing item using a pneumatically-powered fitting device. For example, the machine, based on a clothing item identifier, identifies a description of an internal shape of a clothing item. The machine transmits an instruction referencing the description to a filling station associated with the fitting device. The machine, based on the transmitting of the instruction, causes the fitting device to adjust according to the description.

Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated manner. For example, shoe parts may be retrieved and temporarily assembled according to preset relative positions to form part stacks. The part stacks may be retrieved with the relative positioning of the shoe parts being maintained and placed at a stitching machine for more permanent attachment via stitching of the parts to form a shoe assembly. Movement during stitching of a conveyance mechanism that transfers the part stack from the stacking surface to the stitching machine and movement of a needle associated with the stitching machine may be controlled by a shared control mechanism such that the movements are synchronized with respect to one another. Vision systems may be leveraged to achieve movement and position information between and at machines and locations.

Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated manner. For example, shoe parts may be retrieved and temporarily assembled according to preset relative positions to form part stacks. The part stacks may be retrieved with the relative positioning of the shoe parts being maintained and placed at a stitching machine for more permanent attachment via stitching of the parts to form a shoe assembly. Movement during stitching of a conveyance mechanism that transfers the part stack from the stacking surface to the stitching machine and movement of a needle associated with the stitching machine may be controlled by a shared control mechanism such that the movements are synchronized with respect to one another. Vision systems may be leveraged to achieve movement and position information between and at machines and locations.

Physical foaming a footwear component with a single-phase solution of a polymeric composition and a supercritical fluid is provided. The method include temperature conditioning a mold and then engaging the mold with a robot that conveys the mold to a press. At the press a gas counter pressure is applied to a cavity of the mold before injecting a single-phase solution of a polymeric composition and a supercritical fluid into the cavity of the mold. The process continues with releasing the gas counter pressure from the cavity of the mold and then removing the footwear component from the cavity of the mold. The parameters of the method are configured for the formation of the footwear component in an automated manner.

Physical foaming a footwear component with a single-phase solution of a polymeric composition and a supercritical fluid is provided. The method include temperature conditioning a mold and then engaging the mold with a robot that conveys the mold to a press. At the press a gas counter pressure is applied to a cavity of the mold before injecting a single-phase solution of a polymeric composition and a supercritical fluid into the cavity of the mold. The process continues with releasing the gas counter pressure from the cavity of the mold and then removing the footwear component from the cavity of the mold. The parameters of the method are configured for the formation of the footwear component in an automated manner.