A method of making a deep pile fabric that closely resembles natural sheepskin fleece. The method includes forming a length of pile fabric having fibers on one side and a scrim on an opposing side, where at least a portion of the fibers are natural wool fibers, and finishing the pile fabric as natural sheepskin by polishing the fiber side of the pile fabric, including guiding the length of pile fabric over at least two polishing rolls, where the two polishing rolls rotate in opposite directions.

The present application discloses a method of manufacturing a fabric. The method comprises warping a yarn; sizing the yarn with a strengthening agent; weaving the yarn; greying the yarn to form a prototype of the fabric; desizing the strengthening agent; adding a quick-drying agent on the prototype; and drying the prototype to form the fabric. In addition, before or after adding a quick-drying agent on the prototype, the method further comprises adding an anti-bacterial agent or an anti-ultraviolet agent on the prototype.

An apparatus and method for pre-shrinking a wet fabric prior to drying. The apparatus includes, among other components, a balloon extractor station and a hydro-sizer compression station. The balloon extractor station removes some water from the wet fabric. The hydro-sizer compression station is operatively connected to, and disposed downstream of, the balloon extractor station, and compresses the wet fabric in a lengthwise direction, and in so doing, pre-shrinks the wet fabric prior to drying. The method includes, among other steps, extracting some water from the wet fabric so as to form a hydro-extracted and wet fabric, compressing lengthwise the hydro-extracted and wet fabric so as to form a compacted and wet fabric that is now pre-shrunk prior to drying, and drying the compacted and wet fabric so as to form a compacted and dry fabric.

An apparatus and method for pre-shrinking a wet fabric prior to drying. The apparatus includes, among other components, a balloon extractor station and a hydro-sizer compression station. The balloon extractor station removes some water from the wet fabric. The hydro-sizer compression station is operatively connected to, and disposed downstream of, the balloon extractor station, and compresses the wet fabric in a lengthwise direction, and in so doing, pre-shrinks the wet fabric prior to drying. The method includes, among other steps, extracting some water from the wet fabric so as to form a hydro-extracted and wet fabric, compressing lengthwise the hydro-extracted and wet fabric so as to form a compacted and wet fabric that is now pre-shrunk prior to drying, and drying the compacted and wet fabric so as to form a compacted and dry fabric.

The present invention provides a production process characterized in that a false twisting process is added between a spinning process and a winding process so that yarn slivers undergo excessive pre-torsion in an axial direction and twists which are same in quantity but different in twisting direction are generated on the yarn slivers. Absorption of glucose-containing sulfur dyestuff is performed in a dyeing process. An ammonia removal process is performed in a high-temperature and high-pressure tank so that residual ammonia in a fabric is evaporated. The evaporated ammonia is collected and then fed back to a mercerizing process for continuous use. The present invention also provides a production line including a spinning unit having a false twisting device, a dyeing unit configured to realize the dyeing process, and a liquid ammonia finishing unit consisting of a fabric mercerizing device, an ammonia removal device, an ammonia recycling device and a controller.

The present invention provides a production process characterized in that a false twisting process is added between a spinning process and a winding process so that yarn slivers undergo excessive pre-torsion in an axial direction and twists which are same in quantity but different in twisting direction are generated on the yarn slivers. Absorption of glucose-containing sulfur dyestuff is performed in a dyeing process. An ammonia removal process is performed in a high-temperature and high-pressure tank so that residual ammonia in a fabric is evaporated. The evaporated ammonia is collected and then fed back to a mercerizing process for continuous use. The present invention also provides a production line including a spinning unit having a false twisting device, a dyeing unit configured to realize the dyeing process, and a liquid ammonia finishing unit consisting of a fabric mercerizing device, an ammonia removal device, an ammonia recycling device and a controller.

An insulated composite fabric has an inner fabric layer, an outer fabric layer, and an insulating-filler layer enclosed there between. The insulating-filler layer is a textile fabric with at least one raised surface. One side of the insulating-filler layer comprises a first surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. The other side of the insulating-filler layer comprises a second surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. Interconnecting piles are formed with regions of the relatively high pile of the first pile surface and regions of the relatively high pile of the second pile surface.

An insulated composite fabric has an inner fabric layer, an outer fabric layer, and an insulating-filler layer enclosed there between. The insulating-filler layer is a textile fabric with at least one raised surface. One side of the insulating-filler layer comprises a first surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. The other side of the insulating-filler layer comprises a second surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. Interconnecting piles are formed with regions of the relatively high pile of the first pile surface and regions of the relatively high pile of the second pile surface.

Disclosed is a production method of superclean wiping cloth, including the steps of choosing filament, weaving, removing oligomers and dust particles through rinsing process, dehydrating, setting, cutting, washing, drying, and packaging; wherein removing oligomers and dust particles through rinsing process is the key process, the airflow rinsing machine is used to rinse the gray fabric, avoiding the reverse contamination and cloth damage during washing, ensuring a high cleanliness of the gray fabric. Excellent effect of removing oligomers and dust particles will be achieved through adding degreasers of specific formula, in a clean environment, at a specific temperature, whereby a wiping cloth product with stable quality, i.e., real superclean wiping cloth, will be obtained. The rising process is simple and highly efficient, it ensures the stability of product quality and high cleanliness, producing a superclean wiping cloth with high cleanliness and stable quality, using a simple and efficient production process.

Disclosed is a production method of superclean wiping cloth, including the steps of choosing filament, weaving, removing oligomers and dust particles through rinsing process, dehydrating, setting, cutting, washing, drying, and packaging; wherein removing oligomers and dust particles through rinsing process is the key process, the airflow rinsing machine is used to rinse the gray fabric, avoiding the reverse contamination and cloth damage during washing, ensuring a high cleanliness of the gray fabric. Excellent effect of removing oligomers and dust particles will be achieved through adding degreasers of specific formula, in a clean environment, at a specific temperature, whereby a wiping cloth product with stable quality, i.e., real superclean wiping cloth, will be obtained. The rising process is simple and highly efficient, it ensures the stability of product quality and high cleanliness, producing a superclean wiping cloth with high cleanliness and stable quality, using a simple and efficient production process.