The invention relates to a novel binder system and its use for bonding textile fabrics as well as products containing such bonded textile fabrics. The materials according to the invention are suitable for manufacturing base interlinings which may be used for manufacturing base interlinings for sarking, roofing and sealing membranes, particularly for manufacturing coated sarking, roofing and sealing membranes.

A two component roof coating system and method includes a sufficiently porous fabric attachable to a roof deck. A first component of the two component roof coating may be applied to the fabric after it is attached to the roof. Alternatively, fabric may be pre-soaked with the first component prior to attachment. A second component of the two component roof coating may then be applied to the fabric. The first and second components react with each other to form a waterproof roof coating. The fabric can hold the components in place and prevent sagging.

A two component roof coating system and method includes a sufficiently porous fabric attachable to a roof deck. A first component of the two component roof coating may be applied to the fabric after it is attached to the roof. Alternatively, fabric may be pre-soaked with the first component prior to attachment. A second component of the two component roof coating may then be applied to the fabric. The first and second components react with each other to form a waterproof roof coating. The fabric can hold the components in place and prevent sagging.

A method for preparing a roofing membrane in the form of a roll, comprising the steps of: providing a polymeric membrane; providing a fabric having a coating disposed thereon; attaching the polymeric membrane to the fabric to form a composite; and rolling the composite. Wherein the coating includes expandable graphite dispersed within a binder.

A method for preparing a roofing membrane in the form of a roll, comprising the steps of: providing a polymeric membrane; providing a fabric having a coating disposed thereon; attaching the polymeric membrane to the fabric to form a composite; and rolling the composite. Wherein the coating includes expandable graphite dispersed within a binder.

A composite roofing membrane is disclosed having upper and lower surfaces. The composite roofing membrane contains, in order, a first membrane, a second membrane, and a nonwoven fleece. The first membrane has a first side and a second side, where the first side of the first membrane forms the upper surface of the composite roofing membrane, and where the first membrane comprises a thermoplastic polymer. The second membrane has a first side and a second side, where the first side of the second membrane is adjacent to and in direct and intimate contact with the second side of the first membrane, and where the second membrane comprises a thermoplastic polymer. There are no fibers or yarns between the first and second membranes. The nonwoven fleece contains a plurality of yarns, has a tensile strength of between 100 and 1000 lb.sub.f, and a tear strength of between 20 and 200 lb.sub.f.

A method of forming a roofing-grade asphalt mixture can include mixing a bio-asphalt including a partially oxidized bio-source material, a bitumen source material different from the bio-asphalt, and particles to form the roofing-grade asphalt mixture. In an embodiment, the bitumen source material can have a softening point of at least approximately 102° C. and a penetration distance no greater than approximately 20 dmm. In another embodiment, the roofing-grade asphalt mixture can have a softening point of at least approximately 104° C., a penetration distance no greater than approximately 12 dmm, a viscosity of at least approximately 3000 cps at a temperature of 177° C., or any combination thereof. The roofing-grade asphalt mixture can be applied to a base material to form a roofing product.

An asphalt composition for use as a shingle roof coating is described. The asphalt composition includes a first asphalt feedstock and a first concentrate. The first concentrate includes an elastomeric polymer and an asphalt flux. The asphalt composition includes 0.5% to 6% by weight of the elastomeric polymer. The elastomeric polymer includes a styrenic block copolymer. The first concentrate includes 3% by weight to 25% by weight of the styrenic block copolymer. The first concentrate includes 3% by weight to 15% by weight of one of an ethylene polymer and an ethylene propylene copolymer. The first concentrate has a penetration of at least 100 dmm.

A shingle comprises an overlay, an underlay, and a height increasing material disposed between the overlay and the underlay. The height increasing material includes a first adhesive adhered to the overlay, height increasing granules adhered to the first adhesive, and a second adhesive adhered to the height increasing granules and the underlay. The height increasing material can extend along front ends of tab portions of the overlay, along front cutout edges that extend between tab portions of the overlay, or both.

A shingle comprises an overlay, an underlay, and a height increasing material disposed between the overlay and the underlay. The height increasing material includes a first adhesive adhered to the overlay, height increasing granules adhered to the first adhesive, and a second adhesive adhered to the height increasing granules and the underlay. The height increasing material can extend along front ends of tab portions of the overlay, along front cutout edges that extend between tab portions of the overlay, or both.