Fibrous structures, for example pre-moistened fibrous structures, having a novel contact surface (micro protrusion surface) and methods for using the fibrous structures and making the fibrous structures are provided.

A composite fabric includes a nonwoven fabric layer having non-bonded areas and a structured film layer discontinuously bonded to the nonwoven fabric layer. The discontinuously bonded nonwoven fabric layer and the structured film layer share an overlapping area with at least one set of coincident bond sites. The discontinuously bonded nonwoven fabric does not have another bonding pattern in the overlapping area distinct from the at least one set of coincident bond sites. A method of forming a composite fabric is also described. The method includes forming a fiber layer including a mat of at least partially unconsolidated fibers, positioning a structured film layer and the fiber layer such that they overlap, and discontinuously bonding the mat into a discontinuously bonded nonwoven fabric while simultaneously bonding the structured film layer to the nonwoven fabric layer. An apparatus for forming a composite fabric is also described.

Hybrid carbon nanofiber (Cnf) products (e.g., mats, yarns, webs, etc.) and methods of fabricating the same are provided. The hybrid Cnf products are flexible and lightweight and have high thermal conductivity. An electrospinning process can be used to fabricate the hybrid Cnf products and can include preparation of an electrospinning solution, electrospinning, and carbonization (e.g., under a vacuum condition).

Disclosed is a method for the manufacture of fibrous yarn including the steps, where an aqueous suspension including fibers and at least one rheology modifier is provided, followed by directing the suspension through at least one nozzle, to form at least one yarn, and then dewatering the yarn.

Nonwoven fabrics are provided that include (i) a plurality of continuous matrix fibers comprising a first polymeric material having a first melting point and including a first polymer component, in which the first polymer component comprises a first recycled-polyester, and (ii) a plurality of binder fibers having an irregular cross-section randomly dispersed throughout the plurality of matrix fibers, in which the plurality of binder fibers comprising a second polymeric material having a second melting point including a second polymer component. The second melting point being less than the first melting point.

An apparel textile yarn includes a polyamide. The polyamide includes a nylon and a polyetheramine. The polyetheramine has a molecular weight of at least 1500 and an Amine Hydrogen Equivalent Weight (AHEW) of less than 10 percent higher than the idealized AHEW for the polyetheramine. The polyamide may have a moisture regain ranging from about 10% to about 30%.

Nonwoven fabrics are provided that include a first meltblown layer, in which the first meltblown layer comprises a first polymeric material including (i) a first polymer component and (ii) optionally one or more first additives. The first polymer component comprises a first recycled-polypropylene (rPP).

Provided herein is a new fire barrier material composed of flame retardant (FR) cellulosic fiber(s) and one or more of an antimicrobial (AM) cellulosic fiber and an untreated cellulosic fiber(s). The fire barrier material may be a fabric woven or knitted from the yarn containing the FR cellulosic fiber(s) and the one or more of AM cellulosic fibers and untreated cellulosic fibers. When AM cellulosic fibers are combined with FR treated cellulosic fibers, the fire barrier material has the dual features of flame retardancy and antimicrobial properties. The fire barrier material may also be a nonwoven, and in preferred embodiments optionally includes a binder fiber. The FR cellulosic fiber contains FR chemical(s) or FR compound(s) that have a melting point or decomposition temperature at 400° C. (752° F.) or below. The FR performance of the new nonwoven provided herein is comparable to the conventional FR nonwoven (FR cellulosic fiber/binder fiber), but has advantages in cost effectiveness, as well as antimicrobial properties.

A flame resistant woven fabric has a thickness of 0.08 mm or more in accordance with the method of JIS L 1096-A (2010) and including warps and wefts, the warp and the weft each comprising: a non-melting fiber A having a high-temperature shrinkage rate of 3% or less; and a thermoplastic fiber B having an LOI value of 25 or more in accordance with JIS K 7201-2 (2007) and having a melting point lower than the ignition temperature of the non-melting fiber A; wherein the warp and the weft each have a fracture elongation of 5% or more; and wherein, in the projection area of the weave repeat of the flame resistant woven fabric, the area ratio of the non-melting fiber A is 10% or more and the area ratio of the thermoplastic fiber B is 5% or more.

Textiles backed with a polyurethane cushion are produced by applying a layer of frothed polyurethane-forming mixture to a surface of the textile. The mixture contains both water and a physical blowing agent. The layer expands due to the action of the water and the physical blowing agent and cures to form an attached cushion having a density of 176 g/L or less.