Patent classifications
D21C5/00
Natural fiber reinforced composite panel and method
A method of making a natural fiber composite panel includes extracting bamboo fibers from bamboo and embedding the extracted bamboo fibers in a polymer matrix material. The bamboo includes bamboo fibers and lignin, and the step of extracting includes mechanically scraping the bamboo fibers to remove at least some of the lignin. In some cases, the bamboo is steamed, soaked in water, soaked in an acidic solution and/or soaked in an alkaline solution before mechanical scraping.
Natural fiber reinforced composite panel and method
A method of making a natural fiber composite panel includes extracting bamboo fibers from bamboo and embedding the extracted bamboo fibers in a polymer matrix material. The bamboo includes bamboo fibers and lignin, and the step of extracting includes mechanically scraping the bamboo fibers to remove at least some of the lignin. In some cases, the bamboo is steamed, soaked in water, soaked in an acidic solution and/or soaked in an alkaline solution before mechanical scraping.
CONTINUOUS PROCESS FOR PRODUCTION OF CELLULOSE PULP FROM GRASS-LIKE FEEDSTOCK
An improved continuous process for production of cellulose from glass-like feedstock, which includes: (i) cooking of comminuted grass-like feedstock in white liquor which contains 0.5-2.0% w/w NaOH and 0.5-25.0% w/w NaCl at 95-100° C.; (ii) bleaching process of the brown cellulose in the white liquor of the same composition with oxygen (O.sub.2) and chlorine (Cl.sub.2) at 70-100° C., yielding bleached cellulose pulp; where, (iii) lignin and other side-products are separated by continuous electrolysis, where the white liquor is regenerated, together with O.sub.2 and Cl.sub.2 for the bleaching purpose, thereby closing the cycle of the process.
Process for producing a bio-product
It is disclosed a process for producing a bio-product from a ligno-cellulosic biomass, wherein the ligno-cellulosic biomass, a gas and steam are introduced in a pressurized reactor operated in a continuous manner at conditions to have a vapor head space. In the pressurized reactor, the vapor head space is maintained at a vapor head space temperature and at a pressure which is at least 1 bar greater than a pure steam equilibrium pressure at the vapor head space temperature. The ligno-cellulosic biomass is then refined by rapidly releasing the pressure while discharging the ligno-cellulosic biomass from the pressurized reactor assembly to create a pre-treated ligno-cellulosic biomass, which is then hydrolyzed and converted to the bio-product. Preferably, at least a portion of the gas is air entrapped in the ligno-cellulosic biomass and it is introduced into the pressurized reactor as part of the ligno-cellulosic biomass. In a preferred embodiment, the lignocellulosic biomass is subjected to a soaking step and an aeration step prior to being introduced into the pressurized reactor, without any xylans separation step.
Process for producing a bio-product
It is disclosed a process for producing a bio-product from a ligno-cellulosic biomass, wherein the ligno-cellulosic biomass, a gas and steam are introduced in a pressurized reactor operated in a continuous manner at conditions to have a vapor head space. In the pressurized reactor, the vapor head space is maintained at a vapor head space temperature and at a pressure which is at least 1 bar greater than a pure steam equilibrium pressure at the vapor head space temperature. The ligno-cellulosic biomass is then refined by rapidly releasing the pressure while discharging the ligno-cellulosic biomass from the pressurized reactor assembly to create a pre-treated ligno-cellulosic biomass, which is then hydrolyzed and converted to the bio-product. Preferably, at least a portion of the gas is air entrapped in the ligno-cellulosic biomass and it is introduced into the pressurized reactor as part of the ligno-cellulosic biomass. In a preferred embodiment, the lignocellulosic biomass is subjected to a soaking step and an aeration step prior to being introduced into the pressurized reactor, without any xylans separation step.
FIBER WASH SYSTEM AND METHOD
A system and method for washing and separating fiber in the processing of grains in between the steps of fermentation and distillation is disclosed. Also disclosed is a method for producing a high protein feed.
METHOD FOR SEPARATING BIOMASS COMPONENTS BY TERNARY SYSTEM
A method for separating biomass components by a ternary system, which relates to a technical field of biomass separation, and includes the following steps of: cooking and separating a biomass raw material by using a cooking liquor consisting of organic acid, small aromatic nucleophilic organic molecule and hydrogen peroxide to obtain solid residue and extracting solution, washing and screening the solid residue to obtain paper pulp, and separating and extracting lignin and/or hemicellulose from the extracting solution. This cooking system could effectively minimize the content of residual lignin and other compounds with chromophore groups in the obtained pulp, directly producing the high-whiteness pulp with excellent performance without additional bleaching process. In addition, the hemicellulose saccharides and high-activity lignin can be also obtained, so that the method has an important significance for realizing high value and industrialization of biomass resource utilization.
METHOD FOR SEPARATING BIOMASS COMPONENTS BY TERNARY SYSTEM
A method for separating biomass components by a ternary system, which relates to a technical field of biomass separation, and includes the following steps of: cooking and separating a biomass raw material by using a cooking liquor consisting of organic acid, small aromatic nucleophilic organic molecule and hydrogen peroxide to obtain solid residue and extracting solution, washing and screening the solid residue to obtain paper pulp, and separating and extracting lignin and/or hemicellulose from the extracting solution. This cooking system could effectively minimize the content of residual lignin and other compounds with chromophore groups in the obtained pulp, directly producing the high-whiteness pulp with excellent performance without additional bleaching process. In addition, the hemicellulose saccharides and high-activity lignin can be also obtained, so that the method has an important significance for realizing high value and industrialization of biomass resource utilization.
METHODS AND SYSTEMS FOR PROCESSING MIXED TEXTILE FEEDSTOCK, ISOLATING CONSTITUENT MOLECULES, AND REGENERATING CELLULOSIC AND POLYESTER FIBERS
Methods and systems of the present invention use mixed textile feedstock, which may include post-consumer waste garments, scrap fabric and/or other textile materials as a raw feed material to produce isolated cellulose and other isolated molecules having desirable properties that can be used and be used in the textile and apparel industries, and in other industries. A multi-stage process is provided, in which mixed textile feed material is subjected to one or more pretreatment stages, followed by at least two pulping treatments for isolating cellulose molecules and other molecular constituents, such as polyester. The isolated cellulose and polyester molecules may be used in a variety of downstream applications. In one application, isolated cellulose and polyester molecules are extruded to provide regenerated cellulose fibers and regenerated polyester fibers having desirable (and selectable) properties that are usable in various industrial applications, including textile production.
Papermaking additive compositions and methods and uses thereof
The present specification discloses papermaking additive compositions, articles of manufacture, containers or kits comprising such compositions, and methods and uses to increase separation of cellulose fibers from a pulp, to remove one or more impurities and/or one or more contaminates from a pulp and/or a paper material and to remove an ink from a pulp and/or a paper material.