A method and system to produce treated Cellulose Filaments (CF) and CF products are provided. Feedstock comprising CF in a water solution are mixed with a debonder to produce a mixed stream. The mixed stream is filtered yielding separate filtered and filtrate streams. The filtrate stream comprises at least a portion of the debonder. The filtered stream is dried to produce treated CF. The debonder is one of an alcohol, glycol ether, ester-containing quaternary ammonium salt, amido amine quaternary ammonium salt, disubstituted amide or a mixture thereof. The filtrate stream may be recycled. The mixed stream may be washed before filtering to remove debonder. A thermoplastic polymer-treated Cellulose filament composite material is formable by associating the treated CF with a thermopolymer such as polyolefin, polyurethane (PU), polypropylene (PP), polyester (PE), polylactic acid (PLA), polyhydroxyalcanoates (PHA), polyamide (PA), and ethylene vinyl acetate (EVA) or a mixture.

A method and system to produce treated Cellulose Filaments (CF) and CF products are provided. Feedstock comprising CF in a water solution are mixed with a debonder to produce a mixed stream. The mixed stream is filtered yielding separate filtered and filtrate streams. The filtrate stream comprises at least a portion of the debonder. The filtered stream is dried to produce treated CF. The debonder is one of an alcohol, glycol ether, ester-containing quaternary ammonium salt, amido amine quaternary ammonium salt, disubstituted amide or a mixture thereof. The filtrate stream may be recycled. The mixed stream may be washed before filtering to remove debonder. A thermoplastic polymer-treated Cellulose filament composite material is formable by associating the treated CF with a thermopolymer such as polyolefin, polyurethane (PU), polypropylene (PP), polyester (PE), polylactic acid (PLA), polyhydroxyalcanoates (PHA), polyamide (PA), and ethylene vinyl acetate (EVA) or a mixture.

Enzymatic treatment method and system for fibrous cellulosic material and rigid cellulosic product, wherein the method comprises introduction of raw fibrous cellulosic material (1) in a stirrer (20); enzymatic treatment of the raw fibrous cellulosic material (1) for a specific period of time to obtain a treated cellulosic material, said enzymatic treatment including the addition of enzymes (11, 12, 13, 14) to the raw fibrous cellulosic material and the uniform distribution of said enzymes in the raw fibrous cellulosic material by stirring; drying the treated cellulosic material; wherein at least a proportion of the raw fibrous cellulosic material is derived from industrial waste.

A method of pulping wastepaper includes providing a pulping vessel with a rotor and at least one flow sensor adapted to measure slurry flow within the pulping vessel. The pulping vessel is charged with wastepaper and water to form a slurry, the amounts of wastepaper and water being present such that the slurry has consistency in the range of from 10% to 30%. The wastepaper charge in the pulping vessel is pulped at a pre-selected power level while monitoring poloidal slurry flow in the pulping vessel; and from time-to-time, water may be added to the pulping vessel when the poloidal flow falls below a predetermined lower threshold flow value in order to reduce viscosity and thereby restore poloidal flow within the pulping vessel. Doppler velocimetry is a preferred method of monitoring pulp flow. In a particularly preferred construction the rotor has a variable power drive. The inventive method is especially useful for making high quality, high brightness furnishes from wastepaper which varies from batch to batch.

Integrated methods and systems for recycling waste material including waste paper are provided, the methods including treating the waste material in the pressure vessel at an elevated processing temperature and an elevated processing pressure to form a treated waste material including a substantially re-pulped waste paper; discharging the treated waste material from the pressure vessel; and thereafter separating and diluting the treated waste material to dilute a portion including the substantially re-pulped waste paper to from about 1% to about 20% by weight solids. The recovered paper pulp fraction and substantially fiber-free recoverable/recyclable plastics and metals may be further separated and used as feedstock in a variety of subsequent processes.

Integrated methods and systems for recycling waste material including waste paper are provided, the methods including treating the waste material in the pressure vessel at an elevated processing temperature and an elevated processing pressure to form a treated waste material including a substantially re-pulped waste paper; discharging the treated waste material from the pressure vessel; and thereafter separating and diluting the treated waste material to dilute a portion including the substantially re-pulped waste paper to from about 1% to about 20% by weight solids. The recovered paper pulp fraction and substantially fiber-free recoverable/recyclable plastics and metals may be further separated and used as feedstock in a variety of subsequent processes.

The invention relates to an improved profile bar screen for draining treatment liquor from a suspension of comminuted cellulose material and treatment liquor in an essentially cylindrical digester vessel. According to the invention is a profile bar screen designed with horizontal support arches 11 with integrated support shoulders 12 only at the outer ends of the support arch which support shoulders rest against the inside of the vessel wall 1. The invention combines the techniques from self-supporting screens with support members of weaker screen designs, avoiding need to make any additional welds in the classified pressure vessel wall of the digester. Installation of new screens in compartments previously equipped with blind plates in checkered screen rows may be done quickly and at less costs during shorter down time of digester.

This disclosure relates to systems, devices and methods for pulping agricultural products. Features for ensiling agricultural crops, separating solids and liquids, and processing the solids and liquids for use in a variety of products and processes are disclosed. For instance, systems and methods are disclosed for pulping grass crops, making products for energy conversion processes, screening fine debris, cell bursting, using strongly alkaline chemicals in pulping processes, and using sorghum plant for producing pulp.

The invention relates to a discharge screw arrangement (12) for discharging lignocellulosic material (7) from a lignocellulosic treatment reactor (1) and comprises a discharge screw (10), a feeder pipe (11) and a blow pipe (5), the discharge screw being accommodated in and rotatably arranged inside the feeder pipe and being configured to mechanically transport the lignocellulosic material in a longitudinal direction along a rotational axis of the discharge screw through the feeder pipe towards a downstream end (14) of the feeder pipe, which discharge screw arrangement is configured to allow steam to flow through the feeder pipe to help transporting the lignocellulosic material in the longitudinal direction along through the feeder pipe and out of the feeder pipe through an outlet nozzle (24) arranged in a side wall of the feeder pipe (11) at the downstream end of the feeder pipe and into the blow pipe, wherein the discharge screw arrangement further comprises a material spreader (20), which is rotatably arranged at the downstream end of the feeder pipe and is configured to transport the lignocellulosic material in a radial direction, perpendicular to a rotational axis of the material spreader, towards the outlet nozzle, which is arranged peripherally of the material spreader, and out of the feeder pipe through the outlet nozzle and into the blow pipe.

In an outlet flow control arrangement (1) arrangeable to control a flow of material through an outlet (2) with a predetermined diameter arranged at an end of a pressurized processing container (3), the outlet flow control arrangement (1) comprises an adaptor unit (4) configured so that a cross-section of a flow into the adaptor unit (4) is reduced as compared to a cross-section of the outlet (2), to enable the adaptor unit (4) to control and center a flow of processed material out of the processing container (3) and through the outlet (2) into a discharge pipe (5).