A method and system to produce treated Cellulose Filaments (CF) and CF products are provided. Feedstock comprising CF in a water solution are mixed with a debonder to produce a mixed stream. The mixed stream is filtered yielding separate filtered and filtrate streams. The filtrate stream comprises at least a portion of the debonder. The filtered stream is dried to produce treated CF. The debonder is one of an alcohol, glycol ether, ester-containing quaternary ammonium salt, amido amine quaternary ammonium salt, disubstituted amide or a mixture thereof. The filtrate stream may be recycled. The mixed stream may be washed before filtering to remove debonder. A thermoplastic polymer-treated Cellulose filament composite material is formable by associating the treated CF with a thermopolymer such as polyolefin, polyurethane (PU), polypropylene (PP), polyester (PE), polylactic acid (PLA), polyhydroxyalkanoates (PHA), polyamide (PA), and ethylene vinyl acetate (EVA) or a mixture.

A reactor vessel (1) for biomass material, wherein said reactor vessel (1) is a pressurized reactor vessel, said reactor vessel being elongated and comprising: a substantially tubular vessel part (3); two gables (5a, 5b) connected one to each end (19a, 19b) of the tubular vessel part (3), hereby enclosing a vessel internal compartment (7); and a material transporting screw (8) comprising a central shaft (9) provided within the vessel internal compartment (7) extending between the two gables (5a, 5b) along a central axis (A) of the reactor vessel (1), wherein said material transporting screw further comprises screw flight (11) provided around the shaft (9), wherein said material transporting screw is configured for transporting the biomass material through the reactor vessel, wherein both gables (5a, 5b) are inwardly dished.

The present invention involves an environmentally friendly process and apparatus for the delignification of lignin-containing materials, such as cardboard newspaper or agricultural or tree pruning wastes. This process produces cellulose using low temperatures and low concentrations of hydrogen peroxide. It can be performed using a column fitted with a semipermeable gasket that pressurizes the column by retaining oxygen released by action of the hydrogen peroxide on a lignin-containing material.

The present invention involves an environmentally friendly process and apparatus for the delignification of lignin-containing materials, such as cardboard newspaper or agricultural or tree pruning wastes. This process produces cellulose using low temperatures and low concentrations of hydrogen peroxide. It can be performed using a column fitted with a semipermeable gasket that pressurizes the column by retaining oxygen released by action of the hydrogen peroxide on a lignin-containing material.

The present invention involves an environmentally friendly process and apparatus for the delignification of lignin-containing materials, such as cardboard newspaper or agricultural or tree pruning wastes. This process produces cellulose using low temperatures and low concentrations of hydrogen peroxide. It can be performed using a column fitted with a semipermeable gasket that pressurizes the column by retaining oxygen released by action of the hydrogen peroxide on a lignin-containing material.

A system and method are provided for predictive control of brown stock treatment at a pulp mill. Various online sensors generate output signals representative of actual values for respective process characteristics, each of which are directly or indirectly affected by adjustments to corresponding process variables. A controller uses the output signals or associated measurement data to dynamically set target values for the process characteristics based on a predicted impact of control responses for corresponding process variables. The controller further generates control signals to actuators associated with the respective process variables based on detected variations between the respective actual values and target values. Exemplary brown stock washing control systems may optimize various types of brown stock washing configurations, including for example vacuum drum washers, compaction baffle washers, chemiwashers, direct displacement washers and wash presses. Cloud-based analytics and machine learning may also be implemented to improve the control algorithms over time.

The invention relates to a method for treating biomass (2). Biomass (2) is fed to a pressurized prehydrolysis reactor unit (8) by means of a feeding system (5, 7), wherein by means of the feeding system (5, 7) the biomass (2) is compressed. A filtrate is squeezed out of the biomass (2) by means of the feeding system (5, 7), in particular by a first plug screw (5) or a second plug screw (7) of the feeding system (5, 7). The biomass (2) is then thermally treated in the pressurized prehydrolysis reactor unit (8), discharged from the pressurized prehydrolysis reactor unit (8) afterwards, diluted with the filtrate before or after the discharge, and treated with an enzyme subsequently.

A method of pulping wastepaper includes providing a pulping vessel with a rotor and at least one flow sensor adapted to measure slurry flow within the pulping vessel. The pulping vessel is charged with wastepaper and water to form a slurry, the amounts of wastepaper and water being present such that the slurry has consistency in the range of from 10% to 30%. The wastepaper charge in the pulping vessel is pulped at a pre-selected power level while monitoring poloidal slurry flow in the pulping vessel; and from time-to-time, water may be added to the pulping vessel when the poloidal flow falls below a predetermined lower threshold flow value in order to reduce viscosity and thereby restore poloidal flow within the pulping vessel. Doppler velocimetry is a preferred method of monitoring pulp flow. In a particularly preferred construction the rotor has a variable power drive. The inventive method is especially useful for making high quality, high brightness furnishes from wastepaper which varies from batch to batch.

A method of pulping wastepaper includes providing a pulping vessel with a rotor and at least one flow sensor adapted to measure slurry flow within the pulping vessel. The pulping vessel is charged with wastepaper and water to form a slurry, the amounts of wastepaper and water being present such that the slurry has consistency in the range of from 10% to 30%. The wastepaper charge in the pulping vessel is pulped at a pre-selected power level while monitoring poloidal slurry flow in the pulping vessel; and from time-to-time, water may be added to the pulping vessel when the poloidal flow falls below a predetermined lower threshold flow value in order to reduce viscosity and thereby restore poloidal flow within the pulping vessel. Doppler velocimetry is a preferred method of monitoring pulp flow. In a particularly preferred construction the rotor has a variable power drive. The inventive method is especially useful for making high quality, high brightness furnishes from wastepaper which varies from batch to batch.

A method of pulping wastepaper includes providing a pulping vessel with a rotor and at least one flow sensor adapted to measure slurry flow within the pulping vessel. The pulping vessel is charged with wastepaper and water to form a slurry, the amounts of wastepaper and water being present such that the slurry has consistency in the range of from 10% to 30%. The wastepaper charge in the pulping vessel is pulped at a pre-selected power level while monitoring poloidal slurry flow in the pulping vessel; and from time-to-time, water may be added to the pulping vessel when the poloidal flow falls below a predetermined lower threshold flow value in order to reduce viscosity and thereby restore poloidal flow within the pulping vessel. Doppler velocimetry is a preferred method of monitoring pulp flow. In a particularly preferred construction the rotor has a variable power drive. The inventive method is especially useful for making high quality, high brightness furnishes from wastepaper which varies from batch to batch.