Multi-layer substrates comprising a top surface layer of pulp fibers, a bottom surface layer of pulp fibers, and a melted thermoplastic material layer between the pulp fiber layers, where the thermoplastic material comprises polyethylene or has a tan delta value of 0.2 to 0.4 within the temperature range of 100° F. to 350° F. The multi-layer substrate can include a cleaning composition loaded onto the multi-layer substrate, where a fluid pathway through the melted thermoplastic material allows the cleaning composition to travel from the top surface layer to the bottom surface layer. The multi-layer substrate may be void of chemical adhesives, where adhesion between the top surface layer and the thermoplastic layer, and between the bottom surface layer and the thermoplastic layer is instead provided by the thermoplastic material itself, which bonds to groups of fibers in the pulp fibers top and bottom surface layers that are in contact with the thermoplastic material as it melts.

The present invention relates to multi-layer fiber products and a method of manufacturing these kinds of products. The present product comprises a first layer consists mainly of natural fibers and a second, heat-sealing layer located on top of the first layer. The heat-sealing layer consists mainly of synthetic thermoplastic fibers or particles. According to the present method, the heat-sealing layer is brought onto the first layer already during the web forming process, the first and the second layers being formed and joined together in a foam forming process. With the present invention, it is possible to decrease the amount of plastic materials in packaging materials having heat-sealing properties.

Disclosed is a two layered belt useful in the manufacture of tissue products comprising a first woven layer and a second nonwoven layer joined together in a laminated arrangement. The woven layer typically forms the machine contacting layer of the belt and is woven from a highly abrasion resistant material, while the nonwoven layer contacts the nascent tissue web. The woven layer may be provided with valleys and ridges that the nascent web is molded into, while the nonwoven layer may be provided with elements that impart a visually aesthetic pattern to the web. In this manner the belt may be useful in the production of products having desirable physical properties resulting from molding into the woven fabric while also being visually pleasing to the user.

Multi-layer substrates comprising top and bottom surface layers comprised of synthetic nonwoven fibers, and a melted thermoplastic material layer between the top and bottom layers, where the thermoplastic material comprises polyethylene or has a tan delta value of 0.2 to 0.4 within the temperature range of 100° F. to 350° F. The multi-layer substrate can include a cleaning composition loaded onto the multi-layer substrate, where a fluid pathway through the melted thermoplastic material allows the cleaning composition to travel from the top surface layer to the bottom surface layer. The multi-layer substrate may be void of chemical adhesives, where adhesion between the top surface layer and the thermoplastic layer, and between the bottom surface layer and the thermoplastic layer is instead provided by the thermoplastic material itself, which bonds to groups of fibers in the top and bottom surface layers that are in contact with the thermoplastic material as it melts.

A multi-ply flushable wipe includes a ply having first and second exterior layers and a middle layer disposed therebetween. Each of the exterior layers includes at least 50% by weight natural fibers. When foam-formed, the middle layer includes at least 25% by weight natural fibers. In embodiments, the middle layer may include at least 75% by weight natural fibers. The middle layer also includes synthetic fibers that have a length within the range of 1 mm and 20 mm. The wipe may have a length weight weighted average fiber length of less than 4 mm and a wet CD strength of greater than 20 N/m. Each ply of the wipe may be formed by wetlaying the first and second exterior layers and a foam formed middle layer to form a web, imprinting the web with a structured fabric, and drying the web. The plies are then attached using a binder.

The present invention relates to papermaking fabrics useful in the manufacture of paper products, such as tissue paper. Particularly this invention relates to a woven papermaking fabric that includes a stabilized weave providing a textured contacting surface. The woven papermaking fabric includes a plurality of warp and shute filaments woven together to provide at least one protuberance on the web contacting side of the fabric that extends longitudinally over at least five shute filaments. The at least one protuberance is stabilized by including an offset shute float weave pattern configured such that a majority of the shute filaments forming the at least one protuberance are woven in an anti-nesting configuration.

Disclosed are woven papermaking fabrics having a textured sheet contacting surface with machine and cross-machine direction topography. The machine direction (MD) topography may be imparted by substantially MD oriented protuberances comprising a warp strand supported by a shute strand. The cross-machine direction (CD) topography may be imparted by substantially CD oriented protuberances comprising a shute strand supported by a warp strand. The CD protuberances may extend continuously in the CD and intersect the MD oriented protuberances to form discrete pockets there between. The pockets may have a variety of shapes and size depending on the MD and CD oriented protuberance. In certain instances the pockets may be rectilinear and have a pocket depth greater than 1.0 mm and a pocket angle greater than 28 degrees.

A method of making deflection members is disclosed. The deflection members are 3D objects that include cross-linkable polymers and are printed directly onto permeable materials utilizing at least two different printer settings.

Provided are woven papermaking fabrics having a web contacting surface having protuberances formed from woven warp and shute filaments. The protuberances, which may be oriented in the machine direction (MD) converge, merge or diverge and may be arranged to form a pattern. In certain instances the protuberance may comprise a first MD oriented protuberance having an element angle from about 0.5 to about 15 degrees, a second MD oriented protuberance having an element angle from about −0.5 to about −15 degrees wherein the first and second protuberances converge at a convergence area to form a third MD oriented protuberance having an element angle from about −15 to about 15 degrees.

The method according to the invention for producing a grass fibre-containing liquid packaging board has the following steps, specifically: providing a fibre suspension formed from at least a first and second pulp type, wherein the first pulp type is constituted by grass fibres, and the second pulp type is selected from a group of pulps which comprises primary fibres such as chemical pulp, for example sulphate pulp or sulphite pulp, in each case based on long-fibre wood or short-fibre wood, wood pulp, and synthetic fibres or recycled fibres based on one or more recycled paper classifications, mixing and/or swelling the fibres in the pulp suspension under predefined conditions with respect to material density and temperature, grinding the at least two pulp types together in a pulp suspension to a degree of dewatering between 40° SR and 60° SR, adding starch and/or a sizing agent as an additive in the mass, diluting the pulp suspension and producing a board on a paper machine, surface sizing the board using at least one starch-containing suspension, and drying the paper structure to a dry content between 4% and 10%.