A system and method for producing a board product characterized by having two corrugated mediums and at least one embossed medium in the board product. The board product may further include one or more facings that are adhesively coupled to either the corrugated medium, the embossed medium, or both. Generally speaking, a corrugated medium may be characterized as a paper product that exhibits flutes induced by a cross-corrugating process such that the induced flutes are perpendicular (or at least not congruent) with the machine direction of the paper product. An embossed medium may be characterized as a paper product that exhibits flutes induced by a linear-embossing process such that the induced flutes are aligned with the machine direction of the paper product. A resultant board product is stronger and more efficiently produced because of the linearly-embossed medium harnessing the natural strength of the paper in the machine direction.

A method and apparatus for manufacturing food wrap paper. A paper web is formed and its first side is subjected to on-line surface treating by applying barrier material such that a water vapor and grease resistant barrier coating is formed onto the paper web. The forming and on-line surface treating are made so that after the on-line surface treating, the paper web has basis weight of 25.5 g/m.sup.2 to 34 g/m.sup.2 when measured in balance moisture.

A web of sanitary tissue of the present disclosure may comprise a shaped line of weakness, wherein the toilet tissue exhibits a Line of Weakness Performance Factor (LWP Factor) of from about 7 to about 30, and a Full Sheet Average Trapezoidal Tear Strength of between about 8 g and about 20 g according to the Full Sheet Average Trapezoidal Tear Force Test Method.

A method for enhancing the structural strength of a porous substrate having pores therein is disclosed. The method includes soaking the porous substrate in a solution having a first solvent and at least one polymer dissolved in the first solvent at a specific temperature and pressure, such that the solution is deposited within pores of the porous substrate, soaking the porous substrate in a second solvent, such that the first solvent diffuses into the second solvent, and such that the at least one polymer remains within the pores of the porous substrate, and flushing out the second solvent from the porous substrate.

A basecoat including a pigment blend that includes a ground calcium carbonate component and a hyperplaty clay component, wherein the ground calcium carbonate component has a coarse particle size distribution, and wherein the hyperplaty clay component has an average aspect ratio of at least 40:1.

A method is disclosed that includes washing corn husks with an acid wash to degrade at least a portion of a non-cellulosic material present in the corn husks and from pulped corn husks, wherein the non-cellulosic material comprises lignan. The method further comprises forming a slurry, wherein the slurry comprises pulped corn husks; forming the slurry into a sheet; removing a volume of liquid from the sheet; and calendaring the sheet. The method further comprises coating the sheet and cutting the sheet into a plurality of sheets.

A method of producing a paper product. A paper web is formed on a paper machine. The paper web has a plurality of sections. The web is analyzed to perform at least one of inspecting and identifying properties. The web is marked with a plurality of marks. At least one mark is marked at each of the plurality of sections. Thereafter, the web is wound with a winder to form a parent roll. A paper rating is assigned to each section based upon properties in that section that are identified. The web is unwound from the parent roll on a converting line having a plurality of operational parameters. At least one of the plurality of marks is read with a mark reading unit. The paper rating associated with the at least one mark is obtained. At least one operational parameter of the converting line is changed based upon the rating.

The present invention is a hydrated, nanocellulose nonwoven sheet and method for manufacturing the nanocellulose sheet having dermatologically active ingredients. The sheet is formed through a high pressure or vacuum filtration process from a dilute suspension. This suspension, which contains the nanocellulose, may also contain dermatologically active ingredients. The dermatologically active ingredients are incorporated into the unwoven sheet. The dilute suspension may contain binding agents that improve the strength of the nonwoven nanocellulose sheet. These binding agents can also be cross-linked after the formation of the sheet by applying other chemical agents or treating the sheet after formation.

A method and apparatus for manufacturing medical paper for medical sterilization packaging, medical paper and medical sterilization packaging are disclosed. A paper web is formed of fibrous substrate comprising cellulosic fibers and optionally synthetic fibers, with opposite first and second sides. On-line with the forming of the paper web, reinforcing material is applied on the first side and pressed into structure of the paper web such that delamination resistance of the structure is increased. Sealing material is applied on the second side of the paper web on-line with the forming of the paper web.

A fibrous structure. The structure includes a plurality of semi-continuous knuckles extending from portions of the surface of the fibrous structure in a parallel path, wherein the plurality of semi-continuous knuckles are separated by adjacent semi-continuous pillow regions. Each semi-continuous knuckle comprises a plurality of discrete pillows, the plurality of discrete pillows are arranged in a spaced configuration along the path of each of the semi-continuous knuckle.