A pulp molding production line includes a forming machine, a pulp molding manipulator and a press. The pulp molding manipulator having a mounted transfer device which includes a wet blank transfer mold having an interior airtight air chamber. A front face of the wet blank transfer mold is provided with at least one recessed matching cavity that can be sleeved on an outside of a wet pulp blank product that is recessed toward the airtight air chamber, and the recessed matching cavity matches the product. An inner wall and a bottom of the recessed matching cavity are respectively provided with a plurality of small communicating holes. A back face of the wet blank transfer mold is connected to a moving frame through a guide mechanism. A driver connects between the back of the wet blank transfer mold and a moving frame which is provided with uniformly spaced vacuum cups.

A packing material including a plurality of discrete cushioning elements and methods for making the same. The discrete cushioning elements may be cellulosic cushioning elements. A flexible linkage may connect the plurality of discrete cushioning elements in the packing material. The packing material may also include a bottom cellulosic sheet connected to a top cellulosic sheet with the plurality of cellulosic cushioning elements positioned between the top cellulosic sheet and the bottom cellulosic sheet. The packing material may also be a molded packing material that includes bonds comprising adhesive and cellulosic fibers. The adhesive and cellulosic fibers of the bonds may be dispersed between the folds of each of the cellulosic cushioning elements.

A moulded pulp container for food includes a main body formed from a moulded pulp material and a pulp tab portion. The main body includes a base, upstanding walls extending from the base, and an outer edge defining a container having an inner surface and an outer surface. The pulp tab portion is connected to and arranged outboard of the outer edge. The pulp tab portion has an upper surface and a lower surface. A barrier membrane laminated to the inner surface of the container and the upper surface of the pulp tab portion is removable when the pulp tab portion is detached from the main body, such that the barrier membrane remains bonded to both the main body and the pulp tab portion, which enables the barrier membrane to be peeled from the main body by pulling the pulp tab portion.

A moulded pulp container for food includes a main body formed from a moulded pulp material and a pulp tab portion. The main body includes a base, upstanding walls extending from the base, and an outer edge defining a container having an inner surface and an outer surface. The pulp tab portion is connected to and arranged outboard of the outer edge. The pulp tab portion has an upper surface and a lower surface. A barrier membrane laminated to the inner surface of the container and the upper surface of the pulp tab portion is removable when the pulp tab portion is detached from the main body, such that the barrier membrane remains bonded to both the main body and the pulp tab portion, which enables the barrier membrane to be peeled from the main body by pulling the pulp tab portion.

A cupstock for making rimmed cups, such as coffee cups, can be manufactured from recycled paper fibers while having a rim-formation index (RFI) and/or structural and flexural factors, based on certain properties of the cupstock to facilitate a quality rim. For example, the RFI can be based on the thickness, ring crush MD, bending stiffness MD, and areal density of the cupstock. The cupstock can be made from 100% recycled fibers from old corrugated cardboard (OCC) and provided with structural and flexural factors within respective ranges to ensure adequate rim formation when converted into a rimmed cup.

Disclosed herein are perforated structures and methods for their manufacture. The perforated structures comprise zones of perforations, which are optimized for controlling the flow of gas or liquid through the perforated structure. The perforated structures may be configured for use as molds and for manufacture by additive manufacturing processes.

Disclosed herein are perforated structures and methods for their manufacture. The perforated structures comprise zones of perforations, which are optimized for controlling the flow of gas or liquid through the perforated structure. The perforated structures may be configured for use as molds and for manufacture by additive manufacturing processes.

The present invention relates to a moulding process. In particular it relates to an improved double layer moulding process allowing to deposit, in a selective and localized way, an additional cellulose layer only in the points detected as critical, with the purpose of increasing the mechanical and aesthetical features thereof.

A packing material including a plurality of discrete cushioning elements and methods for making the same. The discrete cushioning elements may be cellulosic cushioning elements. A flexible linkage may connect the plurality of discrete cushioning elements in the packing material. The packing material may also include a bottom cellulosic sheet connected to a top cellulosic sheet with the plurality of cellulosic cushioning elements positioned between the top cellulosic sheet and the bottom cellulosic sheet. The packing material may also be a molded packing material that includes bonds comprising adhesive and cellulosic fibers. The adhesive and cellulosic fibers of the bonds may be dispersed between the folds of each of the cellulosic cushioning elements.

A food-safe composition and resulting article with grease and water resistance properties comprised of a petroleum wax based aqueous emulsion, a food-safe coating formulation, and an alkyl ketene dimer (AKD), wherein the composition exhibits grease and water resistant properties without a fluorinated compound present in the composition. A method of making the composition and a method of using the composition to form pulp molded articles such as food-safe containers and other pulp-based food packaging and utensils are provided.