Methods and apparatus for vacuum forming a meat tray using a slurry. The slurry comprises: a moisture barrier comprising AKD in the range of about 4% by weight; a fiber base comprising bagasse; and an oil barrier comprising a water-based emulsion in the range of about 1.5% by weight.

Methods and apparatus for vacuum forming a meat tray using a slurry. The slurry comprises: a moisture barrier comprising AKD in the range of about 4% by weight; a fiber base comprising bagasse; and an oil barrier comprising a water-based emulsion in the range of about 1.5% by weight.

A method may include pressing a mat including a blend of paper and plastic fragments by applying a pressure to the mat using a heated press such that the mat is compressed to a first thickness, where the pressure is greater than a critical pressure threshold such that at least a portion of a moisture content of the mat is in a super-heated liquid state. The method may include maintaining the pressure on the mat above the critical pressure threshold until at least a portion of the plastic fragments of the mat are melted. The method may include decreasing the pressure on the mat below the critical pressure threshold such that the mat expands to a second thickness greater than or equal to a target thickness, and such that the portion of the moisture content of the mat in the super-heated liquid state is converted to steam.

A pulp-molding process and an in-line intelligently drying apparatus therefor, comprise: implementing intelligent-circulation desiccating step and intelligently-wetting step in sequence, between pulp-dredging and forming step and thermo-compression forming step. Intelligent-circulation desiccating step comprises: in accordance to structure and/or outer contour of pulp-molding article, implementing combination of both infrared irradiation step and hot-wind blowing step, thereby self-adaptive eliminating different moistures contained within different portions of initially-compressed semi-finished product, to form evenly-dried semi-finished product. Intelligently-wetting step comprises: in accordance to structure and/or outer contour of pulp-molding article, spray-sprinkling predetermined different adaptive amount of water over different local location within dried semi-finished product, thereby forming wetted semi-finished product having averaged moisture content.

Methods and apparatus for manufacturing a molded fiber part include: immersing a wire mesh mold in a slurry bath comprising water and fiber particles; drawing a vacuum across the wire mesh mold to cause fiber particles to accumulate at the wire mesh mold surface yielding a molded fiber part; transferring the molded part from the slurry bath to a die press assembly; and drying and die cutting the molded part in the die press assembly.

Methods and apparatus for manufacturing a molded fiber part include: immersing a wire mesh mold in a slurry bath comprising water and fiber particles; drawing a vacuum across the wire mesh mold to cause fiber particles to accumulate at the wire mesh mold surface yielding a molded fiber part; transferring the molded part from the slurry bath to a die press assembly; and drying and die cutting the molded part in the die press assembly.

According to examples, instructions may cause a processor to determine an intended physical property level that an article is to have when the article is formed, in which the article is to be formed through a molded fiber formation process. The instructions may also cause the processor to determine a thickness and a ribbing structure that the article is to have when the article is formed for the article to have the intended physical property level while a volume of fibers used to form the article is optimized. The instructions may further cause the processor to generate a three-dimensional (3D) digital model of the article to have the determined thickness and ribbing structure.

According to examples, instructions may cause a processor to determine an intended physical property level that an article is to have when the article is formed, in which the article is to be formed through a molded fiber formation process. The instructions may also cause the processor to determine a thickness and a ribbing structure that the article is to have when the article is formed for the article to have the intended physical property level while a volume of fibers used to form the article is optimized. The instructions may further cause the processor to generate a three-dimensional (3D) digital model of the article to have the determined thickness and ribbing structure.

A method and a device for manufacturing a fiber molding for drinks packaging containers having an improved structure and surface quality. The method includes the following steps: dipping of a forming wire arranged on a toolholder into a pulp slurry, lifting of the toolholder in order to move the covered forming wire completely out of the pulp slurry, compressing of the fiber material in an area of the circumferential edge of the forming wire through inflating of a circumferential collar, relaxing of the pressure in the collar, and removing of the fiber molding. A device for manufacturing of a fiber molding is also provided.

A method and a device for manufacturing a fiber molding for drinks packaging containers having an improved structure and surface quality. The method includes the following steps: dipping of a forming wire arranged on a toolholder into a pulp slurry, lifting of the toolholder in order to move the covered forming wire completely out of the pulp slurry, compressing of the fiber material in an area of the circumferential edge of the forming wire through inflating of a circumferential collar, relaxing of the pressure in the collar, and removing of the fiber molding. A device for manufacturing of a fiber molding is also provided.