A beverage container packaging assembly includes a bottom tray, center support, and top tray. A bottom tray of molded paper pulp includes a plurality of cup-shaped elements. The cup-shaped elements include a first deformable element and a second deformable element. At least one of the first deformable element and the second deformable element includes at least two overlapping elements. A top tray of molded paper pulp includes a plurality of bottle neck accommodating spaces. A center support of molded paper pulp disposed between the bottom tray and the top tray. The center support includes beverage container support cavities bounded by one or more center support posts. The beverage container support cavities are configured to surround at least a portion of the beverage container. The support cavities include a draft such that the cavities decrease in diameter from a bottom end to a top end of the center support.

A beverage container packaging assembly includes a bottom tray, center support, and top tray. A bottom tray of molded paper pulp includes a plurality of cup-shaped elements. The cup-shaped elements include a first deformable element and a second deformable element. At least one of the first deformable element and the second deformable element includes at least two overlapping elements. A top tray of molded paper pulp includes a plurality of bottle neck accommodating spaces. A center support of molded paper pulp disposed between the bottom tray and the top tray. The center support includes beverage container support cavities bounded by one or more center support posts. The beverage container support cavities are configured to surround at least a portion of the beverage container. The support cavities include a draft such that the cavities decrease in diameter from a bottom end to a top end of the center support.

Disclosed herein are perforated structures and methods for their manufacture. The perforated structures comprise zones of perforations, which are optimized for controlling the flow of gas or liquid through the perforated structure. The perforated structures may be configured for use as molds and for manufacture by additive manufacturing processes.

Disclosed herein are perforated structures and methods for their manufacture. The perforated structures comprise zones of perforations, which are optimized for controlling the flow of gas or liquid through the perforated structure. The perforated structures may be configured for use as molds and for manufacture by additive manufacturing processes.

A method of forming a forming mold screen including providing a die plate defining a plate contour and a die center point. A screen is disposed on the die plate. A retainer plate secured to the die plate defines an opening having a retainer center point substantially aligned with the die center point. The screen is disposed between the die plate and the retainer plate and substantially defines a plane. A nested punch unit inserted into the opening includes an inner punch and an outer punch disposed around the inner punch. The inner punch and the outer punch are aligned along an axis substantially aligned with the retainer center point. The screen pressed with the nested punch unit includes pressing the screen with the inner punch followed by pressing the screen with the outer punch.

A method for manufacturing an edible, multi-ring, can holder comprises the steps of dehydrating beer by-product to produce a dried pulp, grinding the dried pulp into a powder, forming a pulp slurry by adding the powder into a mixture comprising plant fibers, an environment-friendly, oil-repellent chemical, an environment-friendly, water-repellent chemical, and water, a water-to-other ingredient ratio being approximately 1000 liters of water to approximately 60 kg of the powder, the plant fibers, the oil-repellent chemical, and the water-repellent chemical, injecting the pulp slurry into a mold having an interior cavity in the shape of at least one six-pack ring, and applying pressure and heat to the mold containing the pulp slurry to produce at least one edible six-pack ring.

A method for manufacturing an edible, multi-ring, can holder comprises the steps of dehydrating beer by-product to produce a dried pulp, grinding the dried pulp into a powder, forming a pulp slurry by adding the powder into a mixture comprising plant fibers, an environment-friendly, oil-repellent chemical, an environment-friendly, water-repellent chemical, and water, a water-to-other ingredient ratio being approximately 1000 liters of water to approximately 60 kg of the powder, the plant fibers, the oil-repellent chemical, and the water-repellent chemical, injecting the pulp slurry into a mold having an interior cavity in the shape of at least one six-pack ring, and applying pressure and heat to the mold containing the pulp slurry to produce at least one edible six-pack ring.

The present invention relates to a moulding process. In particular it relates to an improved double layer moulding process allowing to deposit, in a selective and localized way, an additional cellulose layer only in the points detected as critical, with the purpose of increasing the mechanical and aesthetical features thereof.

The present invention relates to a moulding process. In particular it relates to an improved double layer moulding process allowing to deposit, in a selective and localized way, an additional cellulose layer only in the points detected as critical, with the purpose of increasing the mechanical and aesthetical features thereof.

A method for manufacturing an edible, multi-ring, can holder comprises the steps of dehydrating beer by-product to produce a dried pulp, grinding the dried pulp into a powder, forming a pulp slurry by adding the powder into a mixture comprising plant fibers, an environment-friendly, oil-repellent chemical, an environment-friendly, water-repellent chemical, and water, a water-to-other ingredient ratio being approximately 1000 liters of water to approximately 60 kg of the powder, the plant fibers, the oil-repellent chemical, and the water-repellent chemical, injecting the pulp slurry into a mold having an interior cavity in the shape of at least one six-pack ring, and applying pressure and heat to the mold containing the pulp slurry to produce at least one edible six-pack ring.