A method for manufacturing an edible, multi-ring, can holder comprises the steps of dehydrating beer by-product to produce a dried pulp, grinding the dried pulp into a powder, forming a pulp slurry by adding the powder into a mixture comprising plant fibers, an environment-friendly, oil-repellent chemical, an environment-friendly, water-repellent chemical, and water, a water-to-other ingredient ratio being approximately 1000 liters of water to approximately 60 kg of the powder, the plant fibers, the oil-repellent chemical, and the water-repellent chemical, injecting the pulp slurry into a mold having an interior cavity in the shape of at least one six-pack ring, and applying pressure and heat to the mold containing the pulp slurry to produce at least one edible six-pack ring.

Provided is a pulp molding production line, comprising at least one molding machine and pulp molding robot and at least one press, wherein the molding machine, the pulp molding robot and the press are sequentially arranged, a transfer device is installed on the pulp molding robot, the transfer device comprises a wet pulp transfer mold provided with a sealed gas chamber therein, the front of the wet pulp transfer mold is provided with at least one recessed matching chamber that can fit over the external of a wet pulp product and is recessed to the sealed gas chamber side, the recessed matching chamber matches the wet pulp product, several interfacing apertures for communicating or connecting the recessed matching chamber with the sealed gas chamber are respectively formed on the inner wall of each recessed matching chamber and the bottom of the recessed matching chamber, a moving rack parallel to the wet pulp transfer mold is connected to the back of the wet pulp transfer mold through a guide mechanism, a driver is connected between the back of the wet pulp transfer mold and the moving rack, the driver drives the moving rack to move relative to the wet pulp transfer mold, and several evenly spaced vacuum chucks are provided on the moving rack.

A tool component, a hot-pressing device and a method for hot pressing preforms from a fiber-containing material are described, wherein the hot-pressing device has a first tool component with a first tool body and at least one first molding device and a second tool component with a second tool body and at least one second molding device. The method includes providing at least one preform made of fiber-containing material, heating the first tool body and the first molding device via a temperature control device, placing a preform on first contact surfaces of the first molding device, moving the second tool component relative to the first tool component, and pressing the first tool component and the second tool component until the first contact surfaces and the second contact surfaces form a closed cavity.

Methods and apparatus for vacuum forming and subsequently applying topical coatings fiber-based food containers. The slurry includes an embedded moisture barrier and/or vapor barrier, and the topical coating comprises an oil barrier comprising acrylate, rice bran wax, pectin, and pea protein.

Methods and apparatus for vacuum forming and subsequently applying topical coatings fiber-based food containers. The slurry includes an embedded moisture barrier and/or vapor barrier, and the topical coating comprises an oil barrier comprising acrylate, rice bran wax, pectin, and pea protein.

A fiber-based, plastic-free drinking cup is formed by providing a fiber-based slurry comprising a hydrophobic additive and a strength additive, then forming a drinking cup component by compressing and drying the fiber-based slurry in a form press assembly having an internal shape characterized by a conic frustum. The fiber-based slurry may include a dry pulp mixture of virgin fiber and recycled fiber, the hydrophobic additive is 1.0-10.0% of the dry pulp weight, and the strength additive is 1.0-10.0% of the dry pulp weight. In particular, the fiber-based slurry may include about 50% bleached hardwood, about 50% bleached softwood, about 2.5% strength additive, and about 3.5% hydrophobic additive by dry pulp weight.

The present document discloses a tool or tool part for use in a process of molding a product from a pulp slurry. The tool or tool part comprises a self-supporting tool wall portion having a product face, for contacting the product, and a back face on the other side of the wall relative to the product face. The tool wall portion presenting pores, which are provided by a plurality of channels extending through the tool wall portion, from the product face to the back face. The channels are straight or curved with no more than one point of inflection.

The present document discloses a tool or tool part for use in a process of molding a product from a pulp slurry. The tool or tool part comprises a self-supporting tool wall portion having a product face, for contacting the product, and a back face on the other side of the wall relative to the product face. The tool wall portion presenting pores, which are provided by a plurality of channels extending through the tool wall portion, from the product face to the back face. The channels are straight or curved with no more than one point of inflection.

Disclosed herein are perforated structures and methods for their manufacture. The perforated structures comprise zones of perforations, which are optimized for controlling the flow of gas or liquid through the perforated structure. The perforated structures may be configured for use as molds and for manufacture by additive manufacturing processes.

Disclosed herein are perforated structures and methods for their manufacture. The perforated structures comprise zones of perforations, which are optimized for controlling the flow of gas or liquid through the perforated structure. The perforated structures may be configured for use as molds and for manufacture by additive manufacturing processes.