The present invention relates to an industrialized construction process of at least part of a structure (1) to be constructed, by applying it, for example, to bridge decks, in which the filling material (8) is poured in situ on empty segments (3) prefabricated ex situ.

The construction process according to the present invention comprises the prefabrication of empty segments (3) including the assembling of steel reinforcement elements (9) and assembling fixing elements (4) whereby these comprise rigid elements (22) and at least part of the moulds (13), which occur at a location (5) ex situ, for example at the factory, construction site or at a place close to the works front line; transport and placement of the empty segments (3) in the final position in the structure (1); the operation of pouring the filling material (8); consolidation or curing of the filling material; prestressing the structure (1), if applicable; removal of the moulds (13) and fixing elements (4); followed by the start of the next cycle, if applicable.

The present invention also relates to a construction system adapted for carrying out a construction process of a structure (1) to be constructed.

The present invention relates to an industrialized construction process of at least part of a structure (1) to be constructed, by applying it, for example, to bridge decks, in which the filling material (8) is poured in situ on empty segments (3) prefabricated ex situ.

The construction process according to the present invention comprises the prefabrication of empty segments (3) including the assembling of steel reinforcement elements (9) and assembling fixing elements (4) whereby these comprise rigid elements (22) and at least part of the moulds (13), which occur at a location (5) ex situ, for example at the factory, construction site or at a place close to the works front line; transport and placement of the empty segments (3) in the final position in the structure (1); the operation of pouring the filling material (8); consolidation or curing of the filling material; prestressing the structure (1), if applicable; removal of the moulds (13) and fixing elements (4); followed by the start of the next cycle, if applicable.

The present invention also relates to a construction system adapted for carrying out a construction process of a structure (1) to be constructed.

A bridge system is provided that utilizes foundation structures that are formed of the combination of precast and cast-in-place concrete. A method of constructing the combination precast and cast-in-place concrete foundation structures involves receiving at a construction site a precast concrete foundation unit having elongated upright wall members that define a channel therebetween, and multiple upright supports located within the channel; placing the precast concrete foundation unit at a desired use location; delivering concrete into the channel while the precast concrete foundation unit remains at the desired use location; and allowing the concrete to cure-in-place such that the elongated upright wall members are connected to the cured-in-place concrete by reinforcement embedded within both the cured-in-place concrete and the upright wall members. The bridge units may be placed before the pouring step to embed the bottoms of the bridge units in the cast-in-place concrete.

A bridge system is provided that utilizes foundation structures that are formed of the combination of precast and cast-in-place concrete. A method of constructing the combination precast and cast-in-place concrete foundation structures involves receiving at a construction site a precast concrete foundation unit having elongated upright wall members that define a channel therebetween, and multiple upright supports located within the channel; placing the precast concrete foundation unit at a desired use location; delivering concrete into the channel while the precast concrete foundation unit remains at the desired use location; and allowing the concrete to cure-in-place such that the elongated upright wall members are connected to the cured-in-place concrete by reinforcement embedded within both the cured-in-place concrete and the upright wall members. The bridge units may be placed before the pouring step to embed the bottoms of the bridge units in the cast-in-place concrete.

A bridge paving device includes one or more reference receivers to locate the bridge paving device in three-dimensional space. A computer apparatus receives the location of the bridge paving device and associates the location with a bridge paving design profile. The computer apparatus independently actuates a system of hydraulic actuators of the bridge paving device to level and orient the bridge paving device regardless of the travel surface the linear movement elements are running on. Additional hydraulic actuators may adjust the shape of the bridge paving device over time as the bridge paving device travels a linear distance of the bridge to be paved. The shape adjustment alters a crown or inversion applied to the bridge such that run-off characteristics are more variable and controllable along the entire span of the bridge.

A bridge paving device includes one or more reference receivers to locate the bridge paving device in three-dimensional space. A computer apparatus receives the location of the bridge paving device and associates the location with a bridge paving design profile. The computer apparatus independently actuates a system of hydraulic actuators of the bridge paving device to level and orient the bridge paving device regardless of the travel surface the linear movement elements are running on. Additional hydraulic actuators may adjust the shape of the bridge paving device over time as the bridge paving device travels a linear distance of the bridge to be paved. The shape adjustment alters a crown or inversion applied to the bridge such that run-off characteristics are more variable and controllable along the entire span of the bridge.

A slab bridge structure having improved rigid connection strength between bridge girders and concrete piers. The slab bridge structure has a rigid connection structure in which slab concrete (3) is poured between side surfaces of bridge girders (1) arranged in line in a bridge width direction, throughout a longitudinal direction of the bridge girders, connection concrete (12) in which bridge girder portions (1′) supported by a bridge seat (2a) of a concrete pier (2) that supports the bridge girders are embedded is further added onto the bridge seat, and the slab concrete and the concrete pier are concrete-joined through the connection concrete, the slab bridge structure further includes: a connecting rod (13) embedded in the concrete pier and projecting upward from the bridge seat of the pier; and a connecting plate (14) connecting upper end portions of the adjacent bridge girder portions.

A slab bridge structure having improved rigid connection strength between bridge girders and concrete piers. The slab bridge structure has a rigid connection structure in which slab concrete (3) is poured between side surfaces of bridge girders (1) arranged in line in a bridge width direction, throughout a longitudinal direction of the bridge girders, connection concrete (12) in which bridge girder portions (1′) supported by a bridge seat (2a) of a concrete pier (2) that supports the bridge girders are embedded is further added onto the bridge seat, and the slab concrete and the concrete pier are concrete-joined through the connection concrete, the slab bridge structure further includes: a connecting rod (13) embedded in the concrete pier and projecting upward from the bridge seat of the pier; and a connecting plate (14) connecting upper end portions of the adjacent bridge girder portions.

A bridge assembly includes a plurality of platform members which may be secured to support beams via individual platform chassis which are configured to allow tool-less attachment bolt heads thereto. A plurality of specially configured clamps are attached to the free ends of the bolts and the clamps are used to secure the platform members to the platform chassis. The platform chassis are each secured to the outer support beams via L-brackets that are mounted between the chassis and support beams. The support beams include flanged channels wherein the heads of a plurality of bolts may be attached without the need for tools. The platform members may be laid in either a parallel or perpendicular orientation with respect to the outer support beams with two different clamp styles being used depending on the orientation selected.

A bridge assembly includes a plurality of platform members which may be secured to support beams via individual platform chassis which are configured to allow tool-less attachment bolt heads thereto. A plurality of specially configured clamps are attached to the free ends of the bolts and the clamps are used to secure the platform members to the platform chassis. The platform chassis are each secured to the outer support beams via L-brackets that are mounted between the chassis and support beams. The support beams include flanged channels wherein the heads of a plurality of bolts may be attached without the need for tools. The platform members may be laid in either a parallel or perpendicular orientation with respect to the outer support beams with two different clamp styles being used depending on the orientation selected.