The present invention relates to a method for casting building material to form a construction element using a computer-controlled apparatus. The method comprises the steps of: moving the material deposition head and selectively depositing material, to fabricate a formwork; pouring building material in contact with at least a portion of the formwork; at least partially curing the building material, thereby forming the construction element; and removing at least a portion of the formwork from the construction element.

Various implementations described herein are directed to a formwork system. In one implementation, the formwork system includes aluminum extrusions and aluminum castings. The aluminum castings and the aluminum extrusions can be assembled by being pressed and riveted together.

Various implementations described herein are directed to a formwork system. In one implementation, the formwork system includes aluminum extrusions and aluminum castings. The aluminum castings and the aluminum extrusions can be assembled by being pressed and riveted together.

A bulkhead protector apparatus is described. The protector is configured to be mounted within a cavity of the sheetpile of a bulkhead in order to prevent waves, wake, and debris from reaching the top portion of the bulkhead, minimizing damage and prolonging the life of the bulkhead. An angled waterguard portion is disposed within the cavity, and is configured to deflect water down and away from the top of the bulkhead. The waterguard portion is mounted to a whaler of the bulkhead via a planar mount portion which is secured to the underside of the whaler of the bulkhead via stainless steel lag bolts.

A bulkhead protector apparatus is described. The protector is configured to be mounted within a cavity of the sheetpile of a bulkhead in order to prevent waves, wake, and debris from reaching the top portion of the bulkhead, minimizing damage and prolonging the life of the bulkhead. An angled waterguard portion is disposed within the cavity, and is configured to deflect water down and away from the top of the bulkhead. The waterguard portion is mounted to a whaler of the bulkhead via a planar mount portion which is secured to the underside of the whaler of the bulkhead via stainless steel lag bolts.

A formliner, sheet, system, and methods of use and manufacture are provided in order to provide a product that can minimize and/or eliminate visible seaming between interconnected formliners during fabrication of a pattern on a curable material. In some embodiments, the formliner can comprise raised sections that define interrelated inner and outer dimensions. Thus, a plurality of formliners can be interconnected by overlaying raised sections thereof. Further, the formliner can comprise one or more detents and one or more protrusions to enable engagement between interconnected formliners without requiring adhesives. In this manner, formliners can be interconnected in a nested manner such that visible seaming between the interconnected formliners is reduced and/or eliminated.

A casting kit for constructing a foundation which includes a plurality of void forming members, each of which has securing means on its sides to secure to a matched void forming member thereby to define a minor void forming formation and at least one side of each void forming member having a step formation such that a groove is formed between the step formation of adjacent void forming members in a minor void forming formation for receiving tensile elements in the groove.

A casting kit for constructing a foundation which includes a plurality of void forming members, each of which has securing means on its sides to secure to a matched void forming member thereby to define a minor void forming formation and at least one side of each void forming member having a step formation such that a groove is formed between the step formation of adjacent void forming members in a minor void forming formation for receiving tensile elements in the groove.

A formliner, sheet, system, and methods of use and manufacture are provided in order to provide a product that can minimize and/or eliminate visible seaming between interconnected formliners during fabrication of a pattern on a curable material. In some embodiments, the formliner can comprise raised sections that define interrelated inner and outer dimensions. Thus, a plurality of formliners can be interconnected by overlaying raised sections thereof. Further, the formliner can comprise one or more detents and one or more protrusions to enable engagement between interconnected formliners without requiring adhesives. In this manner, formliners can be interconnected in a nested manner such that visible seaming between the interconnected formliners is reduced and/or eliminated.

Various implementations described herein are directed to a formwork system. In one implementation, the formwork system includes aluminum extrusions and aluminum castings. The aluminum castings and the aluminum extrusions can be assembled by being pressed and riveted together.