The subject disclosure provides for a mechanism implemented with neural networks through machine learning to predict wear and relative performance metrics for performing repairs on drill bits in a next repair cycle, which can improve decision making by drill bit repair model engines, drill bit design, and help reduce the cost of drill bit repairs. The machine learning mechanism includes obtaining drill bit data from different data sources and integrating the drill bit data from each of the data sources into an integrated dataset. The integrated dataset is pre-processed to filter out outliers. The filtered dataset is applied to a neural network to build a machine learning based model and extract features that indicate significant parameters affecting wear. A repair type prediction is determined with the applied machine learning based model and is provided as a signal for facilitating a drill bit operation on a cutter of the drill bit.

Roller cutters comprise a diamond-bonded body joined to an infiltration substrate. An extension is joined to the substrate and includes first section having a diameter sized the same as the substrate, and an integral second section having a diameter smaller than the substrate. The extension is joined to the substrate during an HPHT process. The first section has a thickness greater than that of the infiltration substrate. The second section has an axial length greater than the combined thickness of the substrate and the first section. The extension has a strength and/or toughness greater than the substrate as a result of its material composition, e.g., the amount of binder phase material and/or the size of hard phase material. The roller cutter is rotatably disposed within a pocket internal cavity, wherein the pocket is attached to a

A method comprises acquiring measurements of a force and a rotational velocity experienced by a drill bit while the drill bit is positioned in a wellbore; and identifying, by at least one processor, a type of dysfunction experienced by the drill bit based on a relationship of the measurement of the force and a measurement of the rotational velocity.

A drill bit for drilling a subterranean formation. The drill bit includes a drill bit body, at least one cutting element disposed on the drill bit body, and an optical sensor disposed on the drill bit body and configured to generate an environmental parameter measurement while drilling the subterranean formation. The optical sensor includes a fiber bragg grating embedded in an optical fiber that passes through a first channel in the drill bit body and a second channel in the drill string to couple to a surface logging station for analyzing the environmental parameter measurement, where the environmental parameter measurement represents at least a downhole chemical composition measured by the fiber bragg grating, and an analysis result of the surface logging station is presented to a user to facilitate a drilling operation.

Systems and methods for drilling a borehole into the earth are provided. The systems and methods include drilling a first portion of a borehole with a drilling system comprising a disintegrating device, the first portion extending from the surface to a subsurface reference point, wherein steering within the first portion is performed based on a first coordinate system with a first origin, creating a second coordinate system, wherein the second coordinate system has a second origin that is related to subsurface reference point, and drilling a second portion of the borehole with the drilling system, wherein steering within the second portion is performed based on the second coordinate system.

Systems and methods for drilling a borehole into the earth are provided. The systems and methods include drilling a first portion of a borehole with a drilling system comprising a disintegrating device, the first portion extending from the surface to a subsurface reference point, wherein steering within the first portion is performed based on a first coordinate system with a first origin, creating a second coordinate system, wherein the second coordinate system has a second origin that is related to subsurface reference point, and drilling a second portion of the borehole with the drilling system, wherein steering within the second portion is performed based on the second coordinate system.

Earth-boring drill bits include a bit body, an element having an attachment feature bonded to the bit body, and a shank assembly. Methods for assembling an earth-boring rotary drill bit include bonding a threaded element to the bit body of a drill bit and engaging the shank assembly to the threaded element. A nozzle assembly for an earth-boring rotary drill bit may include a cylindrical sleeve having a threaded surface and a threaded nozzle disposed at least partially in the cylindrical sleeve and engaged therewith. Methods of forming an earth-boring drill bit include providing a nozzle assembly including a tubular sleeve and nozzle at least partially within a nozzle port of a bit body.

Earth-boring drill bits include a bit body, an element having an attachment feature bonded to the bit body, and a shank assembly. Methods for assembling an earth-boring rotary drill bit include bonding a threaded element to the bit body of a drill bit and engaging the shank assembly to the threaded element. A nozzle assembly for an earth-boring rotary drill bit may include a cylindrical sleeve having a threaded surface and a threaded nozzle disposed at least partially in the cylindrical sleeve and engaged therewith. Methods of forming an earth-boring drill bit include providing a nozzle assembly including a tubular sleeve and nozzle at least partially within a nozzle port of a bit body.

Methods of designing an earth-boring tool are described, including calculating one or more performance parameters of the tool based on drilling conditions, a plurality of depth of cut values, and a set of values of other design variables. Methods of enhancing a performance parameter in the design of an earth-boring tool are also described, including calculating the performance parameter based at least partially on a plurality of depth of cut values and a first set of values of other design variables, calculating the performance parameter based at least partially on a second set of values of the other design variables different than the first set, and comparing the calculated performance parameters to determine which of the first and the second set is closer to a target range or value across a range of the plurality of depths of cut. Related methods of forming an earth-boring tool are also described.

Methods of designing an earth-boring tool are described, including calculating one or more performance parameters of the tool based on drilling conditions, a plurality of depth of cut values, and a set of values of other design variables. Methods of enhancing a performance parameter in the design of an earth-boring tool are also described, including calculating the performance parameter based at least partially on a plurality of depth of cut values and a first set of values of other design variables, calculating the performance parameter based at least partially on a second set of values of the other design variables different than the first set, and comparing the calculated performance parameters to determine which of the first and the second set is closer to a target range or value across a range of the plurality of depths of cut. Related methods of forming an earth-boring tool are also described.