A closing fork and open spring bias of a center power valve for a hitless control of an adjustable exhaust port 2-stroke motorcycle engine includes a closing fork which includes a flat plate that extends into two substantially parallel flat closing fork arms. An internal closing fork base section cylindrical wall accepts a shaft inserted there through. Each torsion spring of two torsion springs has a first extended leg including an approximately 90-degree bend about where the first extended leg extends out from a spring body of each torsion spring and a second leg extending straight out of a body of each torsion spring. Each of the torsion springs is a mirror of each other where the first extended leg extends from a different side. An upgrade kit and a method to convert a power valve system 2-stroke motorcycle engine to a hitless operation are also described.

A valve gear for an engine includes a camshaft including a cam, a rocker shaft, and a first rocker arm which swings when pressed by the cam. The valve gear includes a spring, which biases the first rocker arm and a second rocker arm which presses an intake valve or an exhaust valve, in a return direction. The valve gear includes a first pin hole of the first rocker arm, a second pin hole and a third pin hole of the second rocker arm, a first switch pin, a second switch pin, a third switch pin, and a switch which switches between a connected state and a non-connected state of the switch pins. The second rocker arm includes a stopper against which the first rocker arm abuts. When the first rocker arm abuts against the stopper, all of the pin holes are located on the same axis.

Provided are a cladding alloy powder that can increase the wear resistance of a cladding alloy to be deposited and a counterpart member adapted to contact the cladding alloy, and a method for producing an engine valve using the cladding alloy powder. The cladding alloy powder includes 0.2 to 0.5 mass % C, 30 to 45 mass % Mo, 15 to 35 mass % Ni, 0.5 to 2.0 mass % Zr, and a balance including Co with unavoidable impurities. The method for producing an engine valve includes melting the cladding alloy powder, and cladding a valve face portion of an engine valve adapted to contact a valve seat with the melted cladding alloy powder.

A mechanical system that forms a cam follower or a rocker arm. The mechanical system includes a support element, a pin extending between two opposite ends along a first axis, and a roller mounted on the pin, movable in rotation relative to the pin around the first axis and adapted to roll on a cam. The support element further comprises an insert having holding members supporting the pin ends, provided with cut-outs having a shape complementary to the shape of the pin-ends, for assembling pin with insert by quarter-turn around the first axis. The pin ends each have a flat surface and an external surface. A first dimension of each pin end, measured perpendicularly to the flat surface, between the flat surface and the external surface of the pin end, is higher than half the outer diameter of the pin ends.

Provided are a heat-resistant member provided with a heat-shielding coating suitable for stable manufacturing and excellent in heat-insulating, thermoresponsive and distortion accommodating properties, and a method for manufacturing the same. The heat-shielding coating includes a metallic portion formed of agglomerates of a plurality of metal particles, and inorganic compound particles dispersed in the metallic portion. The metal particles are diffusion-bonded each other, and the metallic portion and a base material of the heat-resistant member are diffusion-bonded each other. The manufacturing method includes the steps of depositing mixed particles of the metal particles and the inorganic compound particles on a surface of the base material in a film shape; resistance-heating the mixed particles by current-passing while pressurized in a thickness direction; diffusion-bonding the metal particles each other; and the metallic portion and the base material each other.

A method for producing a cavity valve is provided. The method includes providing a valve body which has a cavity in the interior. The valve body has a circular opening having an opening edge surface on a bottom side. A circular valve cover with a cover edge surface is provided. Inductive heating of at least one of the opening edge surface or the cover edge surface takes place and then welding the valve body to the valve cover by friction welding of the opening edge surface to the cover edge surface.

A rocker arm includes a pair of sidewalk disposed along a heightwise direction so as to be opposed to each other. The sidewalk define a space to house a roller and have opposed portions extending in the heightwise direction relative to adjacent portions which are adjacent to the opposed portions. The opposed portions have thinner portions having smaller thicknesses than the adjacent portions.

An internal combustion engine optimizing small-size arrangement of the valve drive mechanism, considering that the exhaust valve diameter is smaller than the intake valve diameter.

Intake and exhaust valves are in a radial arrangement, intake and exhaust cam surfaces are inclined relative to intake and exhaust cam axes, intake and exhaust rocker arm support members are inclined correspondingly in the same way and disposed between an intake camshaft and an exhaust camshaft. Pivotal support base portions of intake rocker arms and pivotal support base portions of exhaust rocker arms are disposed such that the distances thereof from a joining surface joining a cylinder head and a cylinder body are different.

A camshaft assembly is disclosed that comprises an inner shaft, an outer tube surrounding and rotatable relative to the inner shaft, and two groups of cam lobes mounted on the outer tube. The first group of cam lobes is fast in rotation with the outer tube and the second group is rotatably mounted on the outer surface of the outer tube and is connected for rotation with the inner shaft. A timing wheel is connected for rotation with the inner shaft to provide position information to a sensor, the timing wheel being formed as a separate part that is assembled to one of the cam lobes in the second group.

A camshaft phaser has a stator configured to be non-rotatably connected to a drive sprocket and a rotor at least partially rotatable with respect to the stator and configured to be non-rotatably connected to a camshaft. The rotor has an aperture extending in a direction parallel to an axis of rotation. The camshaft phaser further has a support member including a bushing including an elongated portion, a flange, and a through-bore extending through the elongated portion and the flange, and a cylindrical pin disposed in the through-bore and the aperture. The camshaft phaser also has a positioning spring engaged with the support member and the stator to bias the rotor in a circumferential direction.