A housing has a heat exchange flow passage which branches from the main exhaust gas flow passage and converges to the main exhaust gas flow passage through the heat exchanger. The valve has a valve pipe constituting the main exhaust gas flow passage in the exhaust pipe and a valve body which rotates to contact a seat part downstream of the valve pipe in an exhaust gas flow direction such that the exhaust gas flows to the heat exchange flow passage. An out port of the heat exchange flow passage which converges to the main exhaust gas flow passage is disposed upstream of a downstream side distal end of the valve pipe in the exhaust gas flow direction, and the downstream side distal end of the valve pipe in the exhaust gas flow direction is disposed upstream of a downstream side distal end of the heat exchanger in the exhaust gas flow direction.

An exhaust gas heat recovery system includes a housing, a heat exchanger and a valve assembly. The valve assembly is disposed within the housing and includes a monolithic valve body, a moveable valve plate and a rotatable valve shaft. The valve body includes a bore, a valve seat surrounding the bore and trunnions integrally formed with the valve seat. The trunnions are diametrically opposed to each other and laterally extending outside of the housing. The valve plate coupled for rotation with the valve shaft between a first position allowing exhaust gas flow through the bore and the first exhaust gas passageway, and a second position allowing exhaust gas flow through the second exhaust gas passageway and preventing exhaust gas flow through the bore and the first exhaust gas passageway. The valve shaft being supported for rotation by the trunnions.

Methods and systems are provided for extending a duration of engine idle-stop while reducing a frequency of engine restart from idle-stop. In one example, in response to engine restart conditions where combustion torque is not necessary, an engine can be rotated electrically, without fuel delivery, via an electric motor. The unfueled engine spinning via the motor drives an FEAD which in turns drives an actuator coupled to the FEAD, such as an AC compressor or an automatic transmission oil pump.

A modular system for exhaust heat recovery devices has heat exchangers which differ by different external dimensions, in particular different cross-sections, and identically configured exhaust gas carrying housings into each of which one of the heat exchangers can be introduced. Various tubular adapters are adapted to the external dimensions of the heat exchangers and are used to fasten the associated heat exchanger at its connection ends to the exhaust gas carrying housing. Furthermore, a tubular adapter for a corresponding modular system and a vehicle which has a corresponding exhaust heat recovery device are provided.

Methods and systems are provided for a resonator of an exhaust system. In one example, the resonator is a quarter wave resonator with a diaphragm configured to provide pulsations during low-end engine torque conditions.

Proposed is a gas heat-pump system capable of supplying recirculation exhaust gas to an engine using an exhaust gas turbocharger and thus actively controlling an amount of the flowing recirculation exhaust gas and pressure thereof.

A number of variations may include a system which may include an electrified turbocharger along with a waste heat recovery system which may have at least a first boiler operably coupled to a vehicle engine system in order to recover waste heat therefrom. The waste heat recovery system may additionally include at least one waste heat recovery expander. The waste heat recovery system may be operably coupled to a turbocharged system which may have at least one electrified turbocharger. The electrified turbocharger and the waste heat recovery expander may be electrically coupled to a single electric machine.

A heater system for an exhaust system is provided. The heater system includes a heater disposed in an exhaust conduit. The heater includes a plurality of heating elements disposed in the exhaust conduit. A heating control module controls the plurality of heating elements differently according to operating conditions specific to each heating element. In other forms, the heater system for an exhaust system has a plurality of heating zones, instead of a plurality of heating elements. The heating control module controls the plurality of heating zones differently according to operating conditions specific to each heating zone.

An electric actuator comprises a motor and a plate, wherein the motor has an electric contact in electrical contact with the plate. An intermediate shaft is in contact with the plate. A controller is fixed to an upper part of the actuator. The controller has an electrical output electrically communicating with the electric contact of the motor through the intermediate shaft and the plate.

An exhaust system includes a first aftertreatment substrate configured to receive exhaust gases from an engine and a second aftertreatment substrate downstream of the first aftertreatment substrate, wherein the first aftertreatment substrate is smaller than the second aftertreatment substrate. A bypass valve is configured to direct exhaust gas through the first aftertreatment substrate prior to entering the second aftertreatment substrate when an exhaust gas temperature is below a predetermined temperature and is configured to allow exhaust gas to bypass the first aftertreatment substrate and enter the second aftertreatment substrate when the exhaust gas temperature is above the predetermined temperature.