Methods and systems are provided for expediting engine cooling while reducing the overall energy consumption of the engine cooling system's components. A first circulation pump is used to pump coolant through an engine block as a function of engine output while a second radiator pump is selectively operated when a thermostat valve is open to pump coolant through a radiator and the engine block to effect the engine coolant temperature. Operation of the second pump is coordinated with the operation of a radiator cooling fan and grille shutters to improve radiator performance.

The present disclosure relates to a system for controlling an air flow rate into a vehicle engine room. The system includes: an air intake port receiving an exterior air at a front portion of the vehicle and supplying the air into the engine room; air ducts formed at both sides of the air intake port and introduce the exterior air into a wheel side in order to improve aerodynamic characteristic; a control valve configured to selectively convey the air flowed in the air intake port into the air ducts; a radiator disposed between the air intake port and the engine room; and a control portion configured to control the control valve based on an operating state of vehicle. The air ducts are selectively communicated with the air intake port and disposed at upstream of the radiator.

Methods and systems are provided for preventing overheating of a power steering system. In one example, a method includes operating an engine cooling fan based on a steering wheel angle and an engine speed. The cooling fan may be operated for a duration based on the steering wheel angle and engine speed, thus eliminating the need for a dedicated power steering coolant temperature sensor.

Methods and systems are provided for estimating a cooling demand of a vehicle powertrain component and selecting a mode of operation of a vehicle cooling system based on the estimated cooling demands of the vehicle powertrain component and the energy usage of the cooling system components. Based on the selected operating mode, each of a radiator fan speed, a coolant system pump output, a vehicle grille shutter opening, and an opening of vents coupled to a powertrain component insulating enclosure may be concurrently adjusted to minimize the cooling parasitic losses while satisfying the cooling requirements of the vehicle.

A method of operating an engine with dual fuel injection capabilities to address fuel rail over-pressure due to stagnating hot fuel is shown. The method comprises operating an engine cylinder with only port injection, and selectively activating and deactivating the second injector in response to a rail pressure increase of a fuel rail, the fuel rail coupled to the second injector, and deactivating the second injector in response to a rail pressure decrease of the fuel rail to a lower threshold determined based on engine operating conditions. In this way, degradation of the second injector may be reduced while maintaining a desired level of engine performance.

The present disclosure provides a method and system, for controlling a coolant circulating in an engine, including: selecting a reference inlet temperature for a coolant flowing through a coolant inlet of an engine; controlling an open rate of the coolant control valve unit based on the reference inlet temperature; sensing an actual inlet temperature of the coolant flowing through the coolant inlet of the engine; sensing an actual outlet temperature of a coolant flowing through a coolant outlet of the engine; calculating a difference value between the actual inlet temperature and the actual outlet temperature; and varying the reference inlet temperature according to the difference value.

Models that employ both measurable engine parameters as well as predictable engine parameters may be used to determine when a thermostat is malfunctioning before the thermostat malfunction results in an engine breakdown. Particular models may be used to provide an estimated coolant temperature and an estimated thermostat position. The estimated coolant temperature can be compared to an actual measured engine coolant temperature. The estimated thermostat position can be evaluated with respect to what the thermostat position should be given a particular engine coolant temperature. In some cases, comparison between a healthy model and a faulty model may be used to ascertain thermostat health.

A prediction module is configured to, based on a set of possible target values for future times, determine predicted efficiency values for set of possible target values at the future times, respectively. A cost module is configured to determine a cost for the set of possible target values based on comparisons of the predicted efficiency values and a reference efficiency value. A selection module is configured to: (i) based on the cost of the set of possible target values, select the set of possible target values from a group including: the set of possible target values; and N other sets of possible target values; and (ii) set target values to respective ones of the selected set of possible target values. A first valve control module is configured to actuate a first coolant valve based on a first one of the target values.

An engine cooling system has a coolant control valve unit and includes a cylinder head disposed on a cylinder block. The coolant control valve unit is configured to receive coolant from a coolant outlet side of the cylinder head to control coolant distributed to a heater and a radiator and to control coolant exhausted from the cylinder block. A control unit is configured to determine a heating priority mode according to operation conditions and to substantially open a first coolant passage corresponding to the heater by controlling the coolant control valve unit in the heating priority mode.

Methods and systems are provided for preventing overheating of a power steering system. In one example, a method includes operating an engine cooling fan based on a steering wheel angle and an engine speed. The cooling fan may be operated for a duration based on the steering wheel angle and engine speed, thus eliminating the need for a dedicated power steering coolant temperature sensor.