A piston for an internal combustion engine includes a plurality of valve pockets formed in a piston rim, the valve pockets forming fluid flow paths through the piston rim. Each of the valve pockets includes a central step standing proud of a pocket floor to limit a fluid flow area through the pocket and slow combustion gas flow from a combustion bowl toward a cylinder liner and thereby reduce displacement of an engine oil film thereon.

An internal combustion may include a cylinder having a first combustion chamber at one end and a second combustion chamber at an opposing end, first and second cylinder heads located at an end of the first and second combustion chambers, respectively, and a double-faced piston slidably mounted within the cylinder. The piston may be configured to move in the cylinder in a work stroke from one end to another. The work stroke may include an expansion stroke portion and a non-expansion stroke portion. The non-expansion stroke portion may include a momentum stroke portion, and a compression stroke portion. The engine may further include first and second piston rod portions extending from opposite faces of the piston. Passageways in the piston rod portions may be configured to communicate gases between a combustion chamber and other locations.

An internal combustion may include a cylinder having a first combustion chamber at one end and a second combustion chamber at an opposing end, first and second cylinder heads located at an end of the first and second combustion chambers, respectively, and a double-faced piston slidably mounted within the cylinder. The piston may be configured to move in the cylinder in a work stroke from one end to another. The work stroke may include an expansion stroke portion and a non-expansion stroke portion. The non-expansion stroke portion may include a momentum stroke portion, and a compression stroke portion. The engine may further include first and second piston rod portions extending from opposite faces of the piston. Passageways in the piston rod portions may be configured to communicate gases between a combustion chamber and other locations.

A film forming method forms a coating film on a workpiece (e.g., a cylinder head) having a film-deposited portion (e.g., an annular valve seat part) by moving a nozzle of a cold spray device relative to the workpiece along a film formation trajectory having a film formation starting point and a film formation finishing point in which the film-deposited portion overlaps to form an overlapping portion. The coating film is formed by causing a raw material powder to collide in a solid-phase state with the workpiece and plastically deform. Also, the coating film on the film-deposited portion is further formed such that an inclination angle of an end part of the coating film relative to a surface of the film-deposited portion is 45° or less at the film formation starting point of the overlapping portion.

A film forming method forms a coating film on a workpiece having at least two film-deposited portions which are not continuous with each other by moving a nozzle of a cold spray device relative to each other along a continuous movement trajectory. The movement trajectory includes at least two trajectories corresponding to the film-deposited portions and a connecting trajectory linking the trajectories of the film-deposited portions. The film-deposited portions are formed by continuously spraying a raw material powder from the nozzle by cold spraying to form a coating film on each of the plurality of film-deposited portions. A turnback point of the spraying is set on the connecting trajectory where a relative speed between the workpiece and the nozzle decreases in the movement trajectory.

A film forming method forms a coating film on a workpiece having at least two film-deposited portions which are not continuous with each other by moving a nozzle of a cold spray device relative to each other along a continuous movement trajectory. The movement trajectory includes at least two trajectories corresponding to the film-deposited portions and a connecting trajectory linking the trajectories of the film-deposited portions. The film-deposited portions are formed by continuously spraying a raw material powder from the nozzle by cold spraying to form a coating film on each of the plurality of film-deposited portions. A turnback point of the spraying is set on the connecting trajectory where a relative speed between the workpiece and the nozzle decreases in the movement trajectory.

The present invention provides a thermally sprayed coating that is a thermally sprayed iron-based coating formed on an inner circumferential surface of a cylinder bore of an aluminum or aluminum alloy cylinder block. The thermally sprayed coating has a plastic deformation part on its surface. Thus, pores on the surface of the thermally sprayed coating are reduced, resulting in a reduction in the amount of oil consumption.

A mold (1) according to an embodiment of the present invention is a mold which is formed by additive manufacturing. The mold includes: a heat medium channel (10) for a heat medium to flow through, the heat medium channel being provided inside the mold; a medium introduction port (4) at which the heat medium is to be introduced into the mold; a medium discharge port (5) at which the heat medium is to be discharged out of the mold; and a buffer layer (20) located between a mold surface (1a) and the heat medium channel. The buffer layer includes a low-melting percentage portion (21) having a lower melting percentage than does any portion inside the mold other than the buffer layer.

A cylinder head [20, 120] mountable onto a cylinder block [16] of an engine [10] is disclosed. The cylinder head [20, 120] includes at least one fastener boss [28, 128] configured for receiving a fastener [24], and the cylinder head [20, 120] is securely fastened onto the cylinder block [16] of the engine [10] by the fastener [24]. A boss cutout [30, 130] is formed on a lower portion of the at least one fastener boss [28, 128] that abuts the cylinder block [16] such that a contact pressure balance of sealing pressures around the cylinder block [16] is evenly distributed.

A cylinder aligning sleeve and adapter plate for use within an internal combustion engine. The sleeve includes apertures placed contiguously with holes within the adapter plate to form a flow passage through the dead space between compression and crosshead pistons. The flow passage exits to a vent line where gas detection may occur along with safe venting of any gas detected. The sleeve serves to ensure concentric alignment of the compression cylinder with the engine block bore.